Operation CHARM: Car repair manuals for everyone.

Connecting Rod

DIMENSIONS
Clearance:
Oil:
Standard 0.030 - 0.055 mm (0.0012 - 0.0022 inch)
U/S 0.25 0.031 - 0.071 mm (0.0012 - 0.0026 inch)
Maximum 0.10 mm (0.0039 inch)
Piston Pin Oil:
Standard 0.005 - 0.011 mm (0.0002 - 0.0004 inch)
Maximum 0.015 mm (0.0006 inch)
Thrust:
STD 0.160 - 0.312 mm (0.0063 - 0.0123 inch)
Maximum 0.35 mm (0.0138 inch)

Diameter:
Big End Inside:
Standard:
Mark 4 56.000 - 56.006 mm (2.2047 - 2.2050 inch)
Mark 5 56.006 - 56.012 mm (2.2050 - 2.2052 inch)
Mark 6 56.012 - 56.018 mm (2.2052 - 2.2054 inch)
Undersize:
0.25 56.000 - 56.018 mm (2.2047- 2.2054 inch)
Bolt Outside:
Standard 7.80 - 7.90 mm (0.3071 - 0.3110 inch)
Minimum 7.60 mm (0.2992 inch)
Bushing Inside:
Standard (New) 24.008 - 24.017 mm (0.9452 - 0.9455 inch)
Piston Pin:
Standard (New) 24.000 - 24.009 mm (0.9449 - 0.9452 inch)

Rod:
Out-Of-Alignment:
Maximum Per 100 mm (3.94 inch) 0.05 mm (0.0020 inch)
Twist:
Maximum Per 100 mm (3.94 inch) 0.15 mm (0.0059 inch)

Thickness:
Bearing Center Wall:
Standard:
Mark 4 1.482 - 1.485 mm (0.0583 - 0.0585 inch)
Mark 5 1.485 - 1.488 mm (0.0585 - 0.0586 inch)
Mark 6 1.488 - 1.491 mm (0.0586 - 0.0587 inch)
Undersize:
0.25 1.601 - 1.607 mm (0.0630 - 0.0633 inch)

TIGHTENING SPECIFICATIONS
Rod Cap To Connecting Rod
1st Pass 45 Nm (33 ft. lbs.)
2nd Pass Turn Additional 90°