Speed Sensor Rotor Replacement
ON-VEHICLE REPAIR1. REMOVE PROPELLER SHAFT
2. DISCONNECT SPEEDOMETER CABLE AND REMOVE SPEEDOMETER DRIVEN GEAR
3. REMOVE NO.2 VEHICLE SPEED SENSOR
4. JACK UP TRANSMISSION SLIGHTLY
Securely support the transmission on a transmission jack. Lift the transmission slightly from the crossmember.
5. 3RZ-FE: REMOVE REAR MOUNTING BRACKET FROM REAR SUPPORT MEMBER
Remove the 7 bolts from the rear mounting bracket.
6. 5VZ-FE: REMOVE REAR MOUNTING BRACKET FROM REAR SUPPORT MEMBER
Remove the 8 bolts from the rear mounting bracket.
7. REMOVE REAR MOUNTING INSULATOR FROM EXTENSION HOUSING
Remove the 4 bolts and the engine rear mounting insulator from the extension housing.
8. REMOVE EXTENSION HOUSING AND GASKET
Remove the 6 bolts. If necessary, tap the extension housing with a plastic hammer or a block of wood to loosen it.
9. REMOVE SPEEDOMETER DRIVE GEAR AND BALL
a. Using a snap ring expander, remove the snap ring.
b. Remove the speedometer drive gear and ball.
10. 3RZ-FE: REMOVE SENSOR ROTOR
a. Remove the sensor rotor and key.
b. Using snap ring pliers, remove the snap ring.
11. 5VZ-VE: REMOVE SENSOR ROTOR
a. Using a hammer handle, remove the sensor rotor from the output shaft.
b. Remove the lock ball.
12. 3RZ-FE: INSTALL SENSOR ROTOR
a. Using snap ring pliers, install the snap ring.
b. Install the key and sensor rotor.
13. 5VZ-FE: INSTALL SENSOR ROTOR
Install the lock ball and sensor rotor.
14. INSTALL SPEEDOMETER DRIVE GEAR AND BALL
a. Install the speedometer drive gear and ball.
b. Using a snap ring expander, install the snap ring.
15. INSTALL EXTENSION HOUSING AND GASKET
a. Apply sealant or equivalent to the 6 bolts.
Sealant: Part No. 08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent
b. Install the extension housing with a new gasket to the case.
c. Install the 6 bolts.
Torque: 36 Nm (370 kgf-cm, 27 ft. lbs.)
HINT: The 2 lower bolts are shorter.
16. INSTALL REAR MOUNTING INSULATOR TO EXTENSION HOUSING
Install the engine rear mounting insulator with the 4 bolts.
Torque: 65 Nm (660 kgf-cm, 48 ft. lbs.)
17. 3RZ-FE: INSTALL REAR MOUNTING BRACKET TO REAR SUPPORT MEMBER
Install the 7 bolts to the rear mounting bracket.
Torque:
Rear mounting side: 18 Nm (185 kgf-cm, 13 ft. lbs.)
Frame side: 58 Nm (590 kgf-cm, 42 ft. lbs.)
18. 5VZ-FE: INSTALL REAR MOUNTING BRACKET TO REAR SUPPORT MEMBER
Install the 8 bolts from the rear mounting bracket.
Torque:
Rear mounting side: 18 Nm (185 kgf-cm, 13 ft. lbs.)
Frame side: 58 Nm (590 kgf-cm, 42 ft. lbs.)
19. INSTALL NO.2 VEHICLE SPEED SENSOR
20. INSTALL SPEEDOMETER DRIVEN GEAR AND CONNECT SPEEDOMETER CABLE
21. INSTALL PROPELLER SHAFT