Operation CHARM: Car repair manuals for everyone.

Installation








1GR-FE ENGINE CONTROL SYSTEM: KNOCK SENSOR: INSTALLATION

INSTALLATION





1. INSTALL KNOCK SENSOR
(a) Install the 2 knock sensors with the 2 bolts as shown in the illustration.
Torque: 20 Nm (204 kgf-cm, 15 ft-lbf)
(b) Connect the 2 knock sensor connectors.





2. INSTALL NO. 1 WATER OUTLET PIPE
(a) Install the water outlet pipe with the 3 bolts.
Torque: 10 Nm (102 kgf-cm, 7.4 ft-lbf)
(b) Install the 4 wire harness clamps.





3. CONNECT HEATER WATER INLET HOSE
(a) Connect the heater water inlet hose to the water outlet pipe.
4. INSPECT CYLINDER HEAD SET BOLT Testing and Inspection
5. INSTALL CYLINDER HEAD GASKET Installation
6. INSTALL CYLINDER HEAD SUB-ASSEMBLY Installation
7. INSTALL NO. 2 CAMSHAFT BEARING Installation
8. INSTALL CAMSHAFTS (for Bank 1) Installation
9. INSTALL NO. 2 CHAIN TENSIONER ASSEMBLY Installation
10. INSTALL CAMSHAFT TIMING GEARS AND NO. 2 CHAIN (for Bank 1) Installation
11. INSTALL WATER BY-PASS JOINT RR Installation
12. INSTALL INTAKE MANIFOLD Installation
13. CONNECT NO. 2 FUEL PIPE SUB-ASSEMBLY Installation
14. CONNECT NO. 1 FUEL PIPE SUB-ASSEMBLY Installation
15. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH Installation
16. INSTALL MANIFOLD STAY Installation
17. INSTALL FRONT EXHAUST PIPE ASSEMBLY Installation
18. INSTALL NO. 2 FRONT EXHAUST PIPE ASSEMBLY Installation
19. INSTALL EXHAUST PIPE STOPPER BRACKET (for 4WD)
20. INSTALL NO. 1 COOL AIR INLET Installation
21. INSTALL CHAIN SUB-ASSEMBLY
Refer to the procedures up to "INSTALL CHAIN TENSIONER SLIPPER" Installation.
22. CHECK FOR FUEL LEAK
23. CHECK FOR EXHAUST GAS LEAK
24. INSPECT IGNITION TIMING On-Vehicle Inspection
25. INSPECT ENGINE IDLING SPEED On-Vehicle Inspection
26. INSPECT COMPRESSION On-Vehicle Inspection
27. INSPECT CO/HC On-Vehicle Inspection
28. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT Service and Repair