Installation

BRAKE SYSTEM (OTHER): BRAKE MASTER CYLINDER: INSTALLATION

INSTALLATION

1. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY
(a) Install a new brake master cylinder seal onto the brake master cylinder.





(b) Install the brake master cylinder with 2 new nuts.
Torque: 25 Nm (255 kgf-cm, 18 ft-lbf)
2. CONNECT FRONT NO. 1 BRAKE TUBE





(a) Using a union nut wrench, connect the brake tube (labeled A) to the brake master cylinder.
without union nut wrench - Torque: 20 Nm (199 kgf-cm, 14 ft-lbf)
with union nut wrench - Torque: 18 Nm (185 kgf-cm, 13 ft-lbf)

NOTE:
- Use a torque wrench with a fulcrum length of 300 mm (11.8 in.).
- This torque value is effective when union nut wrench is parallel to the torque wrench.

3. CONNECT REAR NO. 1 BRAKE TUBE
(a) Using a union nut wrench, connect the brake tube (labeled B) to the brake master cylinder.
without union nut wrench - Torque: 20 Nm (199 kgf-cm, 14 ft-lbf)
with union nut wrench - Torque: 18 Nm (185 kgf-cm, 13 ft-lbf)

NOTICE:
- Use a torque wrench with a fulcrum length of 300 mm (11.8 in.).
- This torque value is effective when union nut wrench is parallel to the torque wrench.

4. CONNECT BRAKE FLUID LEVEL WARNING SWITCH CONNECTOR





(a) Connect the brake fluid level warning switch connector.
5. FILL RESERVOIR WITH BRAKE FLUID Service and Repair
6. BLEED AIR FROM BRAKE MASTER CYLINDER Service and Repair
7. BLEED AIR FROM BRAKE LINE Service and Repair
8. BLEED AIR FROM VSC ACTUATOR ASSEMBLY Service and Repair
9. CHECK BRAKE FLUID LEVEL IN RESERVOIR Testing and Inspection
10. INSPECT FOR BRAKE FLUID LEAK