Disassembly

2TR-FE BATTERY / CHARGING: GENERATOR: DISASSEMBLY

1. REMOVE GENERATOR PULLEY CAP

(a) Using a screwdriver, puncture the center of the generator pulley cap and pry it off.





2. REMOVE GENERATOR WITH CLUTCH PULLEY

(a) Mount the generator in a vise between aluminum plates.

(b) Install SST (A) and SST (B) to the generator with clutch pulley as shown in the illustration.

SST : 09820-63021









NOTICE:
Securely attach SST to the generator with clutch pulley and generator rotor shaft.

(c) Use a wrench to hold SST (A) and turn SST (B) counterclockwise to loosen the generator with clutch pulley.









NOTICE:
Be careful as the generator with clutch pulley or generator rotor shaft may be damaged if the position of SST is not securely maintained while performing this operation.

(d) Remove SST from the generator.

(e) Remove the generator with clutch pulley from the rotor shaft.

3. REMOVE GENERATOR REAR END COVER

(a) Remove the 3 nuts and generator rear end cover.





4. REMOVE TERMINAL INSULATOR

(a) Remove the terminal insulator.





5. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY

(a) Remove the 2 screws and generator brush holder.





6. REMOVE GENERATOR COIL ASSEMBLY

(a) Remove the 4 through bolts.





(b) Using SST, remove the generator coil.

SST : 09950-40011

09951-04020

09952-04010

09953-04020

09954-04010

09955-04071

09957-04010

09958-04011









7. REMOVE GENERATOR ROTOR ASSEMBLY

(a) Remove the washer.





(b) Remove the generator rotor from the generator drive end frame.





8. INSPECT GENERATOR DRIVE END FRAME BEARING

(a) Check that the generator drive end frame bearing is not rough or worn.





(b) If necessary, replace the generator drive end frame bearing.

9. REMOVE GENERATOR DRIVE END FRAME BEARING

(a) Remove the 4 screws and retainer plate.





(b) Using SST and a hammer, tap out the generator drive end frame bearing.





SST : 09950-60010

09951-00250

SST : 09950-70010

09951-07100