Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Piston: Service and Repair


ASSEMBLY OF PISTON AND CONNECTING ROD ASSEMBLIES
1. ASSEMBLE PISTON AND CONNECTING ROD




(a) Align the cavity on the piston with the protrusion on the connecting rod.





(b) Using SST, press in the piston pin.
SST 09221-25018 (09221-00050 09221-00090, 09221-00100)

NOTE: Coat the piston pin and hole with engine oil.

2. INSTALL PISTON RINGS
(a) Install the oil ring expander and two side rails by hand.





(b) Using a ring expander, install the two compression rings with the code marks facing upward.





(c) Position the piston rings so that the ring ends are as shown.

CAUTION: Do not align the end gaps.