Assembly

Assembly Of Free Wheeling Hub










1. Apply MP grease to sliding surface of parts.






2. Install control handle to cover.
a. Install the seal, spring and steel ball to the handle.
b. Insert the handle in the cover and install the snap ring with snap ring pliers.






3. Install tension spring in clutch.
Install the tension spring in the clutch with the spring end aligned with the initial groove.






4. Install follower pawl to clutch.
a. Place the follower paw on the tension spring with one of the large tabs against the bent spring end.
b. Place the top ring of the spring on the small tabs.






5. Install clutch and spring into cover.
a. Place the spring between the cover and clutch with the large spring end toward the cover.
b. Compress the spring and install the clutch with the paw) tab fit to the handle cam.






6. Install spacer and free wheeling hub ring to inner hub.
a. Install the spacer and free wheeling hub ring to the inner hub.
b. Using snap ring pliers, install the snap ring.






7. Install inner hub and free wheeling hub ring in free wheeling hub body.
a. Insert the inner hub and free wheeling hub ring in the body.
b. Using a screwdriver install the snap ring.






8. Temporarily install cover to body and check free wheeling hub.
a. Set the control handle and clutch to the FREE position.






b. Insert the cover in the body and verify that the inner hub turns smoothly.
c. Remove the cover from the body.