Operation CHARM: Car repair manuals for everyone.

Input Shaft Assembly





COMPONENTS





INSPECTION OF INPUT SHAFT ASSEMBLY
INSPECT SYNCHRONIZER RING
(a) Turn the ring and push it into check braking action.





(b) Measure the clearance between the synchronizer ring back and the gear spline end.
Standard clearance:
1.0 - 2.0 mm (0.040 - 0.079 in.)
Minimum clearance:
0.8 mm (0.031 in.)






REPLACEMENT OF BEARING
IF NECESSARY, REPLACE INPUT SHAFT BEARING
(a) Using snap ring pliers, remove the snap ring.





(b) Using a press, remove the bearing.





(c) Using a press and SST, install a new bearing.
SST 09506-35010








(d) Select a snap ring that will allow minimum axial play.





(e) Using snap ring pliers, install the snap ring.