Fuel Pump: Service and Repair

REMOVAL OF FUEL PUMP
1. DRAIN FUEL FROM FUEL TANK

WARNING: Do not smoke or work near an open flame when working on the fuel pump.

Figure 1:

2. REMOVE FUEL TANK
Fuel Tank





3. REMOVE FUEL PUMP BRACKET FROM FUEL TANK
(a) Remove the seven bolts.
(b) Pull out the fuel pump bracket.





4. REMOVE FUEL PUMP FROM FUEL PUMP BRACKET
(a) Remove the two nuts and disconnect the wires from the fuel pump.
(b) Pull off the bracket from the lower side of the fuel pump.
(c) Remove the fuel pump from the fuel hose.





5. REMOVE FUEL PUMP FILTER FROM FUEL PUMP
(a) Remove the rubber cushion.
(b) Remove the clip and pull out the filter.

INSTALLATION OF FUEL PUMP
1. INSTALL FUEL PUMP FILTER TO FUEL PUMP





2. INSTALL FUEL PUMP TO FUEL PUMP BRACKET
(a) Insert the outlet port of the fuel pump into the fuel hose.
(b) Install the rubber cushion to the lower side of the fuel pump.
(c) Push the lower side of the fuel pump, together with the rubber cushion, into the fuel pump bracket.





3. INSTALL FUEL PUMP BRACKET
(a) Place the bracket with a new gasket on the fuel tank.
(b) Install the tighten the seven bolts.

4. INSTALL FUEL TANK
When installing the fuel tank, refer to Figure 1 for the installation position of the protector and hose and the tightening torque.

After installation, check for leaks.