2WD
NOTE: For the transmission with a transfer (4WD) refer to INSTALLATION OF TRANSFER.1. PLACE TRANSMISSION AT INSTALLATION POSITION
Insert the extension housing between the member and floor and then slide the transmission forward.
Align the input shaft spline with the clutch disc, and push the transmission fully into position.
2. INSTALL TRANSMISSION BOLTS AND STIFFENER BOLTS
Torque:
Transmission mounting bolt
730 kg-cm (53 ft-lb, 72 N-m)
Stiffener plate bolt
380 kg-cm(27 ft-lb, 37 N-m)
3. INSTALL ENGINE REAR MOUNTING AND BRACKET
(a) Install the engine rear mounting. Torque the bolts.
Torque: 260 kg-cm (19 ft-lb, 25 N-m)
(b) Raise the transmission slightly by raising the engine with a jack and a wooden block under the transmission.
(c) Install the engine rear mounting bracket to the sup port member. Torque the bolts.
Torque: 440 kg-cm (32 ft-lb, 43 N-m)
(d) Lower the transmission and rest it on the extension housing.
(e) Install the bracket to the mounting. Torque the bolts.
Torque: 130 kg-cm (9 ft-lb, 13 N-m)
4. REMOVE PIECE OF WOOD FROM FRONT CROSSMEMBER
5. INSTALL EXHAUST PIPE, BRACKET AND CLAMP
(a) Install the exhaust pipe to the manifold.
Torque: 630 kg-cm (46 ft-lb, 62 N-m)
(b) Install the pipe bracket to the clutch housing.
Torque:
Upper 380 kg-cm (27 ft-lb, 37 N-m)
Lower 700 kg-cm (51 ft-lb, 69 N-m)
(c) Install the exhaust pipe clamp.
6. INSTALL STARTER LOWER MOUNTING BOLT AND RELEASE CYLINDER TUBE BRACKET
7. INSTALL CLUTCH RELEASE CYLINDER
Torque: 120 kg-cm (9 ft-lb, 12 N-m)
8. CONNECT SPEEDOMETER CABLE AND BACK-UP LIGHT SWITCH
9. CONNECT PROPELLER SHAFT
10. FILL TRANSMISSION WITH OIL
Oil grade:
API GL-4 or GL-5
Viscosity:
SAE 75W-90 or 80W-90
Capacity 2WD:
W46, 55, 56
2.4 liters (2.5 US qts, 2.1 Imp. qts)
R150
2.6 liters (2.7 US qts, 2.3 Imp. qts)
Capacity 4WD
W56, R151F
3.0 liters (3.2 US qts, 2.6 Imp. qts)
G52
3.9 liters (4.1 US qts, 3.4 Imp. qts)
11. LOWER VEHICLE
12. INSTALL STARTER UPPER MOUNTING NUT
13. (R150)
INSTALL SHIFT LEVER RETAINER
14. INSTALL SHIFT LEVER
(a) Apply MP grease to the shift lever.
(b) Install the shift lever to the transmission.
15. CONNECT BATTERY CABLE TO NEGATIVE TERMINAL
16. PERFORM ROAD TEST
Check for abnormal noise and smooth operation.