Operation CHARM: Car repair manuals for everyone.

Transfer Installation




TRANSFER INSTALLATION




1. INSTALL TRANSFER AND PROPELLER SHAFT UPPER DUST COVER TO TRANSMISSION WITH NEW GASKET
(a) Shift the 2 shift fork shafts to the high-4 position.




(b) Apply MP grease to the adaptor oil seal.
(c) Place a new gasket to the transfer adaptor.
(d) Install the transfer to the transmission.

HINT: Take care not to damage the oil seal by the input gear spline when installing the transfer.




(e) Install and torque the bolts with the propeller shaft upper dust cover.
Torque: 37 Nm (380 kgf-cm, 27 ft-lbf)
(f) Install the dust cover bolt to the bracket.
Torque: 23 Nm (230 kgf-cm. 17 ft-lbf)




2. INSTALL ENGINE REAR MOUNTING
Torque: 40 Nm (400 kgf-cm, 29 ft-lbf)
3. INSTALL TRANSFER WITH TRANSMISSION
4. FILL TRANSMISSION AND TRANSFER WITH OIL
5. PERFORM ROAD TEST
Check for abnormal noise and smooth operation.