Clutch Start System

CHECK CLUTCH PEDAL
1. CHECK THAT PEDAL HEIGHT IS CORRECT
2. CHECK THAT PEDAL FREEPLAY AND PUSH ROD PLAY ARE CORRECT

CHECK CLUTCH START SYSTEM
CHECK CLUTCH START SYSTEM
(a) Check that the engine does not start when the clutch pedal is released.
(b) Check that the engine starts when the clutch pedal is fully depressed.
(c) Check that clearance "A" is greater than 1 mm (0.04 in.) when the clutch is fully depressed.
If necessary, adjust or replace the clutch start switch.





INSPECTION AND ADJUSTMENT OF CLUTCH START SWITCH
1. INSPECT CONTINUITY OF CLUTCH START SWITCH
(a) Check that there is continuity between terminals when the switch is ON (pushed).
(b) Check that there is no continuity between terminals when the switch is OFF (free).
If continuity is not as specified, replace the switch.








2. ADJUST CLUTCH START SWITCH
(a) Measure the pedal stroke, and check the switch clearance "A" using the chart left.
(b) Loosen and adjust the switch position.
(c) Recheck that the engine does not start when the clutch pedal is released.





INSPECTION OF CLUTCH START CANCEL SWITCH
1. INSPECT CONTINUITY OF CLUTCH START CANCEL SWITCH
(a) Check that there is no continuity when connect the positive (+) lead from the ohmmeter to terminal 2 and the negative (-) lead to terminal 1.





(b) Check that there is no continuity when connect the positive (+) lead from the ohmmeter to terminal 3 and the negative (-) lead to terminal 1.
(c) Check that there is no continuity between terminals 2 and 3.
If continuity is not as specified, replace the clutch start cancel switch.





2. INSPECT OPERATION OF CLUTCH START CANCEL SWITCH
(a) Connect positive (+) lead from the battery to terminal 3 and connect negative (-) lead to terminal 1.
(b) Check that there is no continuity when connect the positive (+) lead from the ohmmeter to terminal 2 and the negative (-) lead to terminal 1.





(c) When pushing the switch, check that the indicator light comes on and there is continuity between terminals 1 and 2.





(d) Check that there is no continuity between terminals 1 and 2 when disconnect the battery lead.
If operation is not as specified, replace the clutch start cancel switch.