Rear Planetary Gear
COMPONENTS
DISASSEMBLY OF NO.2 ONE-WAY CLUTCH
1. CHECK OPERATION OF NO.2 ONE-WAY CLUTCH
Hold the outer race and turn the rear planetary gear. The rear planetary gear should turn freely counterclockwise and should lock clockwise.
2. SEPARATE NO.2 ONE-WAY CLUTCH AND REAR PLANETARY GEAR
3. REMOVE THRUST WASHERS
(A540E)
Remove the thrust washer from the rear side of planetary gear.
(A540H)
Remove the two thrust washers from both sides of planetary gear.
4. REMOVE NO.2 ONE-WAY CLUTCH FROM OUTER RACE
a. Remove the two snap rings and retainers from both sides.
b. Remove the No.2 one-way clutch from the outer race.
INSPECTION OF REAR PLANETARY GEAR
MEASURE PLANETARY PINION GEAR THRUST CLEARANCE
Using a feeler gauge, measure the planetary pinion gear thrust clearance.
Standard clearance: 0.16 - 0.56 mm (0.0063 - 0.0220 in)
Maximum clearance: 0.61 mm (0.0240 in.)
If the clearance is greater than the maximum, replace the planetary gear assembly.
ASSEMBLY OF NO.2 ONE-WAY CLUTCH
1. INSTALL ONE-WAY CLUTCH
a. Install the No.2 one-way clutch into the outer race, facing the flanged side of the No.2 one-way clutch toward the shiny side of the outer race.
b. Install the two retainers and snap rings to both sides
2. INSTALL PLANETARY GEAR INTO NO.2 ONE-WAY CLUTCH
Install the planetary gear into the No.2 one-way clutch, facing the inner race of the rear planetary gear toward the black side of the No.2 one-way clutch outer race.
3. CHECK OPERATION OF NO.2 ONE-WAY CLUTCH
4. INSTALL THRUST WASHERS
(A540F)
a. Coat the thrust washer with petroleum jelly.
b. Align the tab of the washer with the hollows of the carrier.
(A540H)
a. Coat the two thrust washers with petroleum jelly.
b. Align the tab of the washer with the hollows of the carrier.
REPLACEMENT OF RING GEAR FLANGE
1. REMOVE RING GEAR FLANGE
a. Using a screwdriver, remove the snap ring.
b. Remove the flange from the ring gear.
2. INSTALL RING GEAR FLANGE
a. Position the flange into the ring gear.
b. Using a screwdriver, install the snap ring.