Inspection of Component Parts
1. INSPECT SYNCHRONIZER RING FOR FIFTH GEAR A
a. Check for wear or damage.
b. Turn the ring and push it in to check the braking action.
c. Measure the clearance between the synchronizer ring back and the gear spline end.
Minimum clearance: 0.6 mm (0.024 in.)
If the clearance is less than the limit, replace the synchronizer ring.
2. MEASURE CLEARANCE OF SHIFT FORKS AND HUB SLEEVE
Using a feeler gauge, measure the clearance between the hub sleeve and shift fork. A
Maximum clearance: 1.0 mm (0.039 in.)
If the clearance exceeds the limit, replace the shift fork or hub sleeve.
3. REMOVE TRANSAXLE CASE RECEIVER
4. IF NECESSARY, REPLACE INPUT SHAFT BEARING AND OIL SEAL
a. Using SST, pull Out the bearing.
SST 09612-65014
b. Using a screwdriver, remove the oil seal.
c. Using SST, drive in a new oil seal.
SST 09608-12010 (09608-00020, 09608-00080)
d. Coat the lip of seal with MP grease.
e. Using SST, drive in a new bearing.
SST 09608-12010 (09608-00020, 09608-00060)
5. IF NECESSARY, REPLACE OUTPUT SHAFT FRONT OUTER RACE AND OUTPUT SHAFT COVER
a. Using SST, pull out the outer race.
SST 09308-00010
b. Remove the output shaft cover.
c. Instal the output shaft front cover.
HINT: Install the shaft cover projection into the case side groove.
d. Using SST, press in a new outer race.
SST 0931 6-60010 (09316-00010, 09316-00020)
6. INSTALL AND TORQUE TRANSAXLE CASE RECEIVER
Torque: 75 kg-cm (65 in.-lb, 7.4 N.m)
7. IF NECESSARY, REPLACE SPEEDOMETER DRIVEN GEAR OIL SEAL
a. Using SST, pull Out the oil seal.
SST 09921-00010
b. Using SST, drive in a new oil seal.
SST 09201-60011
Drive in depth: 33 mm (1.30 in.)
c. Coat the lip of oil seal with MP grease.
8. IF NECESSARY, REPLACE REVERSE RESTRICT PIN
a. Using SST, remove the screw plug.
SST 09313-30021
b. Using a pin punch and hammer, drive out the slotted spring pin.
c. Replace the reverse restrict pin.
d. Using a pin punch and hammer drive in the slotted spring pin.
e. Apply sealant to the plug threads.
Sealant: Part No. 08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent
f. Using SST, install the screw plug. SST 09313-30021