Operation CHARM: Car repair manuals for everyone.

Removal and Installation






DIFFERENTIAL REMOVAL
1. REMOVE DRAIN PLUG AND DRAIN DIFFERENTIAL OIL
2. REMOVE REAR AXLE SHAFTS





3. DISCONNECT PROPELLER SHAFT FROM DIFFRENTIAL





4. W/ REAR WHEEL ABS: DISCONNECT ABS SPEED SENSOR
- Remove the 2 bolts and ABS speed sensor.
5. REMOVE DIFFERENTIAL CARRIER ASSEMBLY


DIFFERENTIAL INSTALLATION
1. INSTALL NEW GASKET
2. INSTALL DIFFERENTIAL CARRIER ASSEMBLY
- Install the differential carrier assembly in the axle and install the 10 nuts. Torque the nuts.

Torque:
Single tire: 25 N.m (250 kgf.cm, 18 ft.lbf)
Double tire: 31 N.m (315 kgf.cm. 23 ft.lbf)






3. W/ REAR WHEEL ANTI-LOCK BRAKE SYSTEM: CONNECT ABS SPEED SENSOR
- Connect the ABS speed sensor with the 2 bolts.

Torque: 19 N.m (195 kgf.cm. 14 ft.lbf)





4. CONNECT PROPELLER SHAFT FLANGE TO COMPANION FLANGE
(a) Align the matchmarks on the flanges and connect the flange with the 4 bolts and nuts.
(b) Torque the nuts.

Torque:
4WD 3VZ-E MT: 76 N.m (780 kgf.cm, 56 ft.lbf)
Except 4WD 3VZ-E MT: 74 N.m (750 kgf.cm, 54 ft.lbf)






5. INSTALL DRAIN PLUG AND FILL DIFFERENTIAL WITH GEAR OIL

Oil type: API GL-5 hypoid gear oil
Viscosity:
Above -18°C (0°F) SAE 90
Below -18°C (0°F) SAE 80W or 80W-90

Capacity:

2WD:





4WD: