Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Alternator: Service and Repair

1. Loosen alternator pivot bolt, adjusting lock bolt, and adjusting bolt, then remove drive belt, Fig. 2.

Fig. 2 Alternator Removal.:






2. Disconnect alternator connector.
3. Disconnect alternator to battery cable.
4. Disconnect wire harness from clip.
5. Remove pivot bolt, plate washer, adjusting lock bolt and alternator.
6. Reverse procedure to install, noting the following:
a. Tension drive belt as outlined under Drive Belts/Specifications section.
b. Torque pivot bolt to 41 ft. lb.
c. Torque adjustment lock bolt to 13 ft. lb.