Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Fluid Pressure Check

CHECK
1. Connect Special Service Tool (SST).





a. Disconnect the pressure feed tube.





b. Connect the SST, as shown.
SST 09640 - 10010 (09641 - 01010, 09641 - 01030, 09641 -01060) or equivalents.

NOTICE: Check that the valve of the SST is in the open position.

2. Bleed power steering system.
3. Boost fluid temperature.
a. Start the engine and run it at idle.
b. Turn the steering wheel from lock to lock several times to boost fluid temperature.

Fluid temperature: 80° C (176° F)





4. Check fluid pressure reading with valve closed. With the engine idling, close the valve of the SST and observe the reading on the SST.

Fluid pressure (Minimum): 7,400 kPa (1,067 psi)

NOTICE:
^ Do not keep the valve closed for more than 10 seconds.
^ Do not let the fluid temperature become too high.





5. Check fluid pressure reading with valve opened.
a. With the engine idling, open the valve fully.
b. Measure the fluid pressure at engine speeds of 1,000 rpm and 3,000 rpm.

Fluid pressure (Difference): 490 kPa (71 psi) or less

NOTICE: Do not turn the steering wheel.





6. Check fluid pressure reading with steering wheel turned to full lock. With the engine idling and valve fully opened, turn the wheel to full lock.
Fluid pressure (Minimum): 7,400 kPa (1,067 psi)

NOTICE:
^ Do not maintain lock position for more than 10 seconds.
^ Do not let the fluid temperature become too high.

7. Disconnect SST.
a. Disconnect the SST.
b. Connect the pressure feed tube.

8. Bleed power steering system.