System Specifications
CYLINDER BLOCK SERVICE SPECIFICATIONSSurface Warpage (Maximum) 0.05 mm (0.0020 inch)
Cylinder Bore Diameter
STD
Mark 1 86.000 - 86.010 mm (3.3858 - 3.3862 inch)
Mark 2 86.010 - 86.020 mm (3.3862 - 3.3866 inch)
Mark 3 86.020 - 86.030 mm (3.3866 - 3.3870 inch)
Maximum
STD 86.23 mm (3.3949 inch)
O/S 0.50 86.73 mm (3.4146 inch)
CRANKSHAFT SERVICE SPECIFICATIONS
Thrust Clearance
STD 0.020 - 0.220 mm (0.0008 - 0.0087 inch)
Maximum 0.30 mm (0.0118 inch)
Thrust Washer Thickness
STD 2.440 - 2.490 mm (0.0961 - 0.0980 inch)
Main Journal Oil Clearance
No. 3
STD 0.025 - 0.044 mm (0.0010 - 0.0017 inch)
U/S 0.25 0.027 - 0.067 mm (0.0011 - 0.0026 inch)
Others
STD 0.015 - 0.034 mm (0.0006 - 0.0013 inch)
U/S 0.25 0.019 - 0.059 mm (0.0007 - 0.0023 inch)
Maximum 0.08 mm (0.0031 inch)
Main Journal Diameter
STD 54.988 - 55.003 mm (2.1653 - 2.1655 inch)
U/S 0.25 54.745 - 54.755 mm (2.1553 - 2.1557 inch)
Main Bearing Center Wall Thickness
STD
Mark 1 1.992 - 1.995 mm (0.0784 - 0.0785 inch)
Mark 2 1.995 - 1.998 mm (0.0785 - 0.0787 inch)
Mark 3 1.998 - 2.001 mm (0.0787 - 0.0788 inch)
Mark 4 2.001 - 2.004 mm (0.0788 - 0.0789 inch)
Mark 5 2.004 - 2.007 mm (0.0789 - 0.0790 inch)
Others
Mark 1 1.997 - 2.000 mm (0.0786 - 0.0787 inch)
Mark 2 2.000 - 2.003 mm (0.0787 - 0.0789 inch)
Mark 3 2.003 - 2.006 mm (0.0789 - 0.0790 inch)
Mark 4 2.006 - 2.009 mm (0.0790 - 0.0791 inch)
Mark 5 2.009 - 2.012 mm (0.0791 - 0.0792 inch)
Crank Pin Diameter
STD 51.985 - 52.000 mm (2.0466 - 2.0472 inch)
U/S 0.25 51.745 - 51.755 mm (2.0372 - 2.0376 inch)
Circle Runout
Maximum 0.06 mm (0.0024 inch)
Main Journal Taper And Out-Of-Round
Maximum 0.02 mm (0.0008 inch)
Crank Pin Taper And Out-of-round
Maximum 0.02 mm (0.0008 inch)
Main Bearing Cap Bolts Removal Sequence
Main Bearing Cap Bolts Tightening Sequence
Main Bearing Cap Tightening Torque
Main Bearing Cap To Cylinder Block 59 Nm (43 ft. lbs.)
CONNECTING ROD SERVICE SPECIFICATIONS
Thrust Clearance
STD 0.160 - 0.312 mm (0.0063 - 0.0123 inch)
Maximum 0.35 mm (0.0138 inch)
Bearing Center Wall Thickness
Reference
Mark 1 1.484 - 1.488 mm (0.0584 - 0.0586 inch)
Mark 2 1.488 - 1.492 mm (0.0586 - 0.0587 inch)
Mark 3 1.492 - 1.496 mm (0.0587 - 0.0589 inch)
Oil Clearance
STD 0.024 - 0.055 mm (0.0009 - 0.0022 inch)
U/S 0.25 0.023 - 0.069 mm (0.0009 - 0.0027 inch)
Maximum 0.08 mm (0.0031 inch)
Rod Out-Of-Alignment
Maximum Per 100 mm (3.94 inch) 0.05 mm (0.0020 inch)
Rod Twist
Maximum Per 100 mm (3.94 inch) 0.15 mm (0.0059 inch)
Bushing Inside Diameter 22.005 - 22.017 mm (0.8663 - 0.8668 inch)
Piston Pin Diameter 21.997 - 22.009 mm (0.8660 - 0.8665 inch)
Piston Pin Oil Clearance
STD 0.005 - 0.011 mm (0.0002 - 0.0004 inch)
Maximum 0.05 mm (0.0020 inch)
Bolt Outside Diameter
STD 7.860 - 8.000 mm (0.3094 - 0.3150 inch)
Minimum 7.60 mm (0.2992 inch)
CONNECTING ROD TIGHTENING SPECIFICATIONS
Connecting Rod Cap To Connecting Rod
1st Pass 25 Nm (18 ft. lbs.)
2nd Pass Turn Additional 90°
PISTON SERVICE SPECIFICATIONS
Diameter
STD
Mark 1 85.870 - 85.880 mm (3.3807 - 3.3811 inch)
Mark 2 85.880 - 85.890 mm (3.3811 - 3.3815 inch)
Mark 2 85.890 - 85.900 mm (3.3815 - 3.3819 inch)
O/S 0.50 86.370 - 86.400 mm (3.4004 - 3.4016 inch)
Oil Clearance
STD 0.12 - 0.14 mm (0.0047 - 0.0055 inch)
Maximum 0.16 mm (0.0063 inch)
Ring Groove Clearance
No. 1 0.030 - 0.070 mm (0.0012 - 0.0028 inch)
No. 2 0.030 - 0.070 mm (0.0012 - 0.0028 inch)
PISTON RING SERVICE SPECIFICATIONS
End Gap
STD
No. 1 0.270 - 0.500 mm (0.0106 - 0.0197 inch)
No. 2 0.270 - 0.510 mm (0.0106 - 0.0201 inch)
Oil 0.200 - 0.550 mm (0.0079 - 0.0217 inch)
Maximum
No. 1 1.10 mm (0.0433 inch)
No. 2 1.11 mm (0.0437 inch)
Oil 1.15 mm (0.0453 inch)
CRANKSHAFT PULLEY TIGHTENING TORQUE
Crankshaft Pulley To Crankshaft 108 Nm (80 ft. lbs.)