Disassembly

COMPONENTS FOR DISASSEMBLY AND ASSEMBLY

DISASSEMBLY





1. REMOVE ROTOR.
2. REMOVE IGNITION COIL DUST COVER.
- Remove the dust cover.
- Remove the dust proof packing.

ASSEMBLY HINT: Use new dust proof packing.

3. REMOVE IGNITION COIL.
- Remove the 2 nuts, and disconnect the 3 wires from the ignition coil terminals.





- Remove the 4 screws and ignition coil.





4. REMOVE SIGNAL GENERATOR (PICKUP COIL)
- Remove the 2 screws.
- Remove the signal generator (pickup coil) from the distributor housing.





5. REMOVE CONDENSER.
- Remove the screw and condenser.

ASSEMBLY

1. INSTALL CONDENSER.
- Install the condenser with the screw.
2. INSTALL SIGNAL GENERATOR (PICKUP COIL).
- Install the signal generator (pickup coil) to the distributor housing.
- Align the rotor tooth with the pickup coil and temporarily install the 2 screws.





- Using a thickness gauge, set the air gap and tighten 2 screws.

Air gap: 0.2 - 0.4 mm (0.008 - 0.016 in)

NOTICE: Be sure the wires do not contact with the signal rotor.
3. INSTALL IGNITION COIL.
- Remove any old packing (FIPG) material.





- Apply seal packing to the ignition coil installing surface of the housing as shown in the illustration.

Seal packing:
Part No. 08826-00080 or equivalent

- Install the ignition coil with the 4 screws.





- Connect the 3 wires to the ignition coil terminals with the 2 nuts as shown in the illustration.





NOTICE:
- When connecting the wires to the ignition coil, insert the wire properly into the groove found on the side of the ignition coil.
- Be sure the wires do not contact with signal rotor or distributor housing.

4. INSTALL IGNITION COIL DUST COVER.
- Install a new dust proof packing to the distributor packing.
- Install the dust cover.
5. INSTALL ROTOR.