Operation CHARM: Car repair manuals for everyone.

Starter Motor

STARTING SYSTEM / TORQUE SPECIFICATIONS

Starter Mounting Bolt 39 N.m (29 ft.lb.)
Starter Wire Mounting Nut 8.8 N.m (78 in.lb)
Terminal Nut x Terminal C. Terminal 30 17 N.m (12 ft.lb.)

End Cover x Magnetic Housing:
1.4kW type 2.5 N.m (22 in.lb.)
2.0kW type 3.6 N.m (32 in.lb.)

End Cover x Field Frame:
1.4kW type 1.5 N.m (13 in.lb.)
2.0kW type 3.8 N.m (35 in.lb.)

Starter Housing x Magnetic Switch:
1.4kW type 5.9 N.m (52 in.lb.)
2.0kW, 2.0kW type 9.3 N.m (82 in.lb.)

Field Frame x Armature Assembly:
1.4kW type 5.9 N.m (52 in.lb.)
2.0kW, 2.0kW type 9.3 N.m (82 in.lb.)

Terminal C x Lead Wire 5.9 N.m (52 in.lb)


STARTER / SERVICE DATA

1.4 kW TYPE

Brush Length:
STD 15.5 mm (0.610 in.)
Minimum 10.0 mm (0.394 in.)

Spring Installed Load:
STD 17.6 - 23.5 N (1.80 - 2.40 kg, 4.0 - 5.3 lb.)
Minimum 11.8 N (1.20 kg, 2.60 lb.)

Commutator:
Diameter:
STD 30.0 mm (1.181 in.)
Minimum 29.0 mm (1.412 in.)
Undercut Depth:
STD 0.6 mm (0.024 in.).
Minimum 0.2 mm (0.008 in.)
Circle Runout:
Maximum 0.05 mm (0.0020in.)

Magnetic Switch:
Contact Plate for Wear:
Maximum 0.9 mm (0.035in.)


2.0 kW TYPE

Brush Length:
STD 15.0 mm (0.591 in.)
Minimum 9.0 mm (0.345 in.)

Spring Installed Load:
STD 21.5 - 27.5 N (2.19 - 2.80 kg, 4.8 - 6.2 lb.)
Minimum 12.7 N (1.29 kg, 2.9 lb.)

Commutator:
Diameter:
STD 35.0 mm (1.38 in.)
Minimum 34.0 mm (1.34 in.)
Undercut Depth:
STD 0.7 mm (0.024 in.).
Minimum 0.2 mm (0.008 in.)
Circle Runout:
Maximum 0.05 mm (0.0020in.)

Magnetic Switch:
Contact Plate for Wear:
Maximum 0.9 mm (0.035in.)