Cylinder Block Assembly
Cylinder BlockSurface Warpage
Maximum 0.05 mm (0.0020 inch)
Cylinder Bore Diameter
STD 94.990 - 95.003 mm (3.7398 - 3.7403 inch)
Maximum 95.06 mm (3.7425 inch)
Piston to Cylinder Wall
Oil Clearance 0.044 - 0.067 mm (0.0017 - 0.0026 inch)
Crankshaft
Main Journal Diameter
Standard (No.1,2,4,5) 59.987 - 60.000 mm (2.3617 - 2.3622 inch)
Standard (No.3) 59.981 - 59.994 mm (2.3615 - 2.3620 inch)
U/S 0.25 (No.1,2,4,5) 59.745 - 59.755 mm (2.3522 - 2.3526 inch)
U/S 0.25 (No.3) 59.740 - 59.750 mm (2.3520 - 2.3524 inch)
Crank Pin Diameter
Standard 52.987 - 53.000 mm (2.0861 - 2.0866 inch)
U/S 0.25 52.745 - 52.755 mm (2.0766 - 2.0770 inch)
Taper and Out of Round
Maximum 0.02 mm (0.0008 inch)
Main Bearing
Main Bearing Center Wall Thickness
Mark 1 1.987 - 1.990 mm (0.0782 - 0.0783 inch)
Mark 2 1.991 - 1.993 mm (0.0784 - 0.0785 inch)
Mark 3 1.994 - 1.996 mm (0.0785 - 0.0786 inch)
U/S 0.25 2.106 - 2.112 mm (0.0829 - 0.0831 inch)
Main Bearing Bolt Outside Diameter
STD 10.76 - 10.97 mm (0.4236 - 0.4319 inch)
Maximum 10.40 mm (0.4094 inch)
Tightening Specifications
Main Bearing Cap To Cylinder Block
1st Pass 39 Nm (400 kg.cm, 29 ft. lbs.)
2nd Pass Turn 90°
3rd Pass Turn 90°
Sequences
Removal
Installation
Connecting Rod and Bearing
Thrust Clearance
STD 0.160 - 0.312 mm (0.0063 - 0.0123 inch)
Maximum 0.35 mm (0.0138 inch)
Connecting Rod Oil Clearance
Mark 4 1.482 - 1.485 mm (0.0583 - 0.0585 inch)
Mark 5 1.485 - 1.488 mm (0.0585 - 0.0586 inch)
Mark 6 1.488 - 1.491 mm (0.0586 - 0.0587 inch)
U/S 0.25 1.601 - 1.607 mm (0.0630 - 0.0633 inch)
Connecting Rod Oil Clearance
STD 0.030 - 0.055 mm (0.0012 - 0.0022 inch)
U/S 0.25 0.031 - 0.071 mm (0.0012 - 0.0028 inch)
Maximum 0.10 mm (0.0039 inch)
Rod Out-of-Alignment
Maximum Per 100 mm (3.94 inch) 0.05 mm (0.0020 inch)
Rod Twist
Maximum Per 100 mm (3.94 inch) 0.15 mm (0.0059 inch)
Bushing Inside Diameter 24.008 - 24.017 mm (0.9452 - 0.9455 inch)
Piston Pin Diameter 24.000 - 24.009 mm (0.9449 - 0.9452 inch)
Piston Pin Oil Clearance
STD 0.005 - 0.011 mm (0.0002 - 0.0004 inch)
Maximum 0.015 mm (0.0006 inch)
Connecting Rod Bolt Outside Diameter
STD 7.8 - 7.9 mm (0.307 - 0.311 inch)
Minimum 7.5 mm (0.295 inch)
Tightening Specifications
Connecting Rod Cap
1st Pass 45 Nm (460 kg.cm, 33 ft. lbs.)
2nd Pass Turn 90°
3rd Pass Turn 90°
Pistons and Rings
Piston Diameter
STD 94.936 - 94.946 mm (3.7376 - 3.7380 inch)
O/S 0.50 95.436 - 95.446 mm (3.7573 - 3.7577 inch)
Piston Oil Clearance
STD 0.044 - 0.067 mm (0.0017 - 0.0026 inch)
Piston Ring Groove Clearance
STD
No. 1 0.02 - 0.07 mm (0.0008 - 0.0028 inch)
No. 2 0.03 - 0.07 mm (0.0012 - 0.0028 inch)
Maximum
No. 1 0.2 mm (0.008 inch)
No. 2 0.2 mm (0.008 inch)
Ring End Gap
STD
No. 1 0.30 - 0.43 mm (0.0118 - 0.0169 inch)
No. 2 0.45 - 0.60 mm (0.0177 - 0.0236 inch)
Oil 0.13 - 0.38 mm (0.0051 - 0.0150 inch)
Maximum
No. 1 1.03 mm (0.0408 inch)
No. 2 1.20 mm (0.0472 inch)
Oil 0.98 mm (0.0388 inch)
Crankshaft Pulley
Crankshaft Pulley To Crankshaft 260 Nm 192 ft. lbs.)