Evaporator Core: Service and Repair

REMOVAL
1. DISCHARGE REFRIGERANT IN REFRIGERATION SYSTEM

HINT: At the time of installation, please refer to the following item. Evacuate air from refrigeration system.
Charge system with refrigerant and inspect for leakage of refrigerant.
Specified amount: 700 ± 50 g (24.96 ± 1.76 oz.)

2. REMOVE ABS ACTUATOR




3. DISCONNECT LIQUID TUBE AND SUCTION TUBE FROM A/C UNIT
Torque: 10 N-m (100 kgf.cm, 7 ft.lbf)

NOTE: Cap the open fittings immediately to keep moisture or dirt out of the system.

HINT: At the time of installation, please refer to the following item.
Lubricate 2 new O-rings with compressor oil and install the tubes.

4. REMOVE THESE PARTS:
a. Glove compartment parts
b. Heater to register No.4 duct
c. Front door scuff plate RH
d. Floor carpet




5. REMOVE ECM
a. Slide the floor carpet backward.
b. Remove the 2 nuts and the ECM cover.
c. Disconnect the connector
d. Remove the 2 nuts and the ECM.




6. REMOVE EVAPORATOR
a. Remove the 6 screws and the lower cover.
b. Remove the 4 screws and the evaporator cover.
c. Remove the evaporator.

HINT: At the time of the installation, please refer to the following item. If evaporator is replaced, add compressor oil to evaporator
Add 40 cc (1.4 fl.oz.)
Compressor oil: ND-OIL 8 or equivalent

INSTALLATION
Installation is in the reverse order of removal.