Second Coast Brake

SECOND COAST BRAKE

Components





Second Coast Brake Piston Disassembly





1. REMOVE OIL SEAL RING
Remove the oil seal ring from the piston.

2. REMOVE PISTON ROD





a. Remove the E-ring while pushing the piston with needle-nose pliers.





b. Remove the inner spring, plate washer and piston rod.

Second Coast Brake Component Inspection





If the lining of the brake band is peeling off or discolored, or even part of the printed mark is defaced, replace the brake band.

Second Coast Brake Piston Assembly





1. SELECT PISTON ROD
If the band is OK but piston stroke not within the standard value, select a new piston rod.

Piston stroke: 2.0 - 3.5 mm (0.079 - 0.138 inch)

There are 2 lengths of piston rod.

Piston rod length:
95.2 mm (3.748 inch)
96.3 mm (3.791 inch)

2. INSTALL PISTON ROD





a. Install the plate washer and inner spring to the piston rod.





b. Install the E-ring while pushing the piston.





3. INSTALL OIL SEAL RING
a. Apply ATF to the oil seal ring.
b. Install the oil seal ring to the piston.

NOTICE: Do not spread the ring ends more than necessary.