Fuel Pump Disassembly and Assembly

DISASSEMBLY

1. DISCONNECT FUEL PUMP CONNECTOR
2. DISCONNECT GROUND PLATE
3. DISCONNECT FUEL SENDER GAUGE CONNECTOR

4. REMOVE FUEL SENDER GAUGE
Push down the portion of A with a finger, and push up the sender gauge.

NOTE: Be careful that the arm of the sender gauge should not bent.




5. REMOVE FUEL FILTER
a. Remove the screw, and pull out the fuel filter.
b. Remove the O-ring from the fuel filter.

HINT: At the time of installation, please refer to the following items. Install the pump filter with a new clip.




6. REMOVE FUEL PUMP FLANGE
Using a screwdriver, remove the snap fit portion in the order of 1, 2 and 3 as shown in the illustration.

HINT: At the time of installation, please see the items. Apply a light coat of gasoline to a new O-ring, and install it to the fuel filter.




7. REMOVE FUEL PUMP LEAD WIRE




8. REMOVE "C" BRACKET, RUBBER CUSHION AND FUEL PUMP
Using a screwdriver, remove the snap fit portion in the order of 1, 2 and 3 as shown in the illustration.




9. REMOVE FUEL PUMP FILTER FROM FUEL PUMP
a. Using a small screwdriver, remove the clip.
b. Pull out the pump filter.

HINT: At the time of installation, please see the items. Install the pump filter with a new clip.

REASSEMBLY
Reassembly is in the reverse order of disassembly.