Rear Door: Service and Repair
REAR DOOR COMPONENTS
DISASSEMBLY
1. REMOVE DOOR INSIDE HANDLE BEZEL
a. Using a screwdriver, open the cover as shown in the illustration.
HINT: Tape the screwdriver tip before use.
b. Remove the screw.
c. Using a screwdriver, remove the inside handle bezel as shown in the illustration.
HINT: Tape the screwdriver tip before use.
2. REMOVE POWER WINDOW SWITCH
a. Using a screwdriver, remove the power window switch as shown in the illustration.
HINT: Tape the screwdriver tip before use.
b. Disconnect the connector.
3. REMOVE DOOR COURTESY LIGHT
Using a screwdriver, remove the courtesy light, then disconnect the connector.
HINT: Tape the screwdriver tip before use.
4. REMOVE DOOR TRIM
a. Remove the 3 screws and 4 clips.
b. Insert a screwdriver between the door and door trim to pry the trim out.
HINT: Tape the screwdriver tip before use.
5. REMOVE INSIDE HANDLE
a. Remove the screw.
b. Disconnect the 2 control cables from the inside handle as shown in the illustration.
6. REMOVE SPEAKER
7. REMOVE SERVICE HOLE COVER
a. Remove the clamps and wire harness.
b. Remove the service hole cover.
NOTE: Do not tear the cover.
HINT: At the time of reassembly, please refer to the following item.
Bring out the 2 control cables and wire harness through the service hole cover.
8. REMOVE DOOR BELT MOULDING
Using a scraper, remove the door belt moulding.
HINT: Tape the scraper tip before use. -
9. REMOVE DOOR GLASS RUN
10. REMOVE DIVISION BAR
Remove the 2 bolts, screw and division bar.
11. REMOVE DOOR GLASS
Disconnect the glass from the regulator arm and remove the glass by pulling it upward.
12. REMOVE QUARTER WINDOW GLASS WITH WEATHERSTRIP
13. REMOVE WINDOW REGULATOR
a. Disconnect the connector, then remove the 3 bolts.
Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf)
b. Loosen the bolt and window regulator.
Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf)
HINT: Remove the regulator through the service hole.
HINT: At the time of reassembly, please refer to the following item.
Apply MP grease to the window regulator.
NOTE: At the time of reassembly, please refer to the following item.
Do not apply grease to the spring of the window regulator.
14. REMOVE DOOR LOCK
a. Remove the screw.
b. Disconnect the connector.
c. Disconnect the link from outside handle.
d. Using a torx wrench, remove the 3 screws and door lock.
Torx wrench: T30 (Part No.09042-00010 or locally manufactured tool)
Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf)
HINT: Remove the door lock through the service hole.
HINT: At the time of reassembly, please refer to the following items.
- Apply adhesive to the 3 screws.
Part No.08833-00070, THREE BOND 1324 or equivalent.
- Apply MP grease to the sliding and rotating parts of the door lock.
15. REMOVE OUTSIDE HANDLE
Remove the 2 bolts and outside handle.
Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf)
REASSEMBLY
Reassembly is in the reverse order of disassembly.