Operation CHARM: Car repair manuals for everyone.

Power Steering Gear

SERVICE SPECIFICATIONS
Steering Rack Runout:
Maximum 0.3 mm (0.0118 inch)
Total Preload:
Turning 0.5-1.7 Nm (4.1-14.9 inch lbs.)

TORQUE SPECIFICATIONS
Cylinder End Stopper:
With Special Service Tool (SST) 59 Nm (43 ft. lbs.)
Less SST 78 Nm (58 ft. lbs.)
Rack Guide Spring Cap Lock Nut:
With SST 51 Nm (38 ft. lbs.)
Less SST 103 Nm (76 ft. lbs.)
Rack To Rack End:
With SST 76 Nm (56 ft. lbs.)
Less SST 103 Nm (76 ft. lbs.)
Turn Pressure Tube Union Nut:
With SST 20 Nm (15 ft. lbs.)
Less SST 25 Nm (18 ft. lbs.)
PS Gear Assembly:
Set Bolt 167 Nm (123 ft. lbs.)
Set Bolt And Nut 191 Nm (141 ft. lbs.)
Bracket To Body 167 Nm (123 ft. lbs.)
Pressure Feed Tube To Control Valve Housing:
With SST 36 Nm (26 ft. lbs.)
Less SST 45 Nm (33 ft. lbs.)
Return Tube To Control Valve Housing:
With SST 40 Nm (29 ft. lbs.)
Less SST 49 Nm (36 ft. lbs.)
Universal Joint No.2 To:
Intermediate No.2 Shaft 35 Nm (26 ft. lbs.)
Control Valve Shaft To:
Intermediate No.2 Shaft 35 Nm (26 ft. lbs.)