Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Service Specifications

Oil Pump
Body Clearance
Standard 0.07 - 0.15 mm (0.0028 - 0.0059 inch)
Maximum 0.3 mm (0.012 inch)
Tip Clearance
Standard 0.11 - 0.14 mm (0.0043 - 0.0055 inch)
Maximum 0.3 mm (0.012 inch)
Side Clearance
Standard 0.02 - 0.05 mm (0.0008 - 0.0020 inch)
Maximum 0.1 mm (0.004 inch)
Pump Body Bushing Inside Diameter, Maximum 38.19 mm (1.5035 inch)
Stator Shaft Bushing Inside Diameter
Front Side Maximum 21.58 mm (0.8496 inch)
Rear Side Maximum 27.08 mm (1.0661 inch)
Drive Gear and Driven Gear Thickness
Mark 1 9.440 - 9.449 (0.3717 - 0.3720
Mark 2 9.450 - 9.459 (0.3720 - 0.3724)
Mark 3 9.460 - 9.470 (0.3724 - 0.3728)
Mark 4 9.471 - 9.480 (0.3720 - 0.3724)
Mark 5 9.481 - 9.490 (0.3729 - 0.3736)