Operation CHARM: Car repair manuals for everyone.

Except California




CIRCUIT DESCRIPTION
To obtain a high purification rate for the CO, HC and NOx components of the exhaust gas, a three-way catalytic converter is used, but for the most efficient use of the three-way catalytic converter, the air-fuel ratio must be precisely controlled so that it is always close to the stoichiometric air-fuel ratio.
The oxygen sensor has the characteristic which its output voltage changes suddenly in the vicinity of the stoichiometric air-fuel ratio. This characteristic is used to detect the oxygen concentration in the exhaust gas and provide the ECM with feedback to control the air-fuel ratio.
When the air-fuel ratio becomes LEAN, the oxygen concentration in the exhaust increases and the oxygen sensor informs the ECM of the LEAN condition (small electromotive force: < 0.45 V).
When the air-fuel ratio is RICHER than the stoichiometric air-fuel ratio the oxygen concentration in the exhaust gas is reduced and the oxygen sensor informs the ECM of the RICH condition (large electromotive force: > 0.45 V). The ECM judges by the electromotive force from the oxygen sensor whether the air-fuel ratio is RICH or LEAN and controls the injection time accordingly. However, if malfunction of the oxygen sensor causes output of abnormal electromotive force, the ECM is unable to perform accurate air-fuel ratio control.
The heated oxygen sensors include a heater which heats the Zirconia element. The heater is controlled by the ECM. When the intake air volume is low (the temperature of the exhaust gas is low) current flows to the heater to heat the sensor for accurate oxygen concentration detection.




DETECTING CONDITIONS

HINT:
- Bank 1 refers to the bank that includes cylinder No.1.
- Bank 2 refers to the bank that does not include cylinder No.1.
- Sensor 1 refers to the sensor closer to the engine body.
- The heated oxygen sensor's output voltage and the short-term fuel trim value can be read using the OBD II scan tool or TOYOTA hand-held tester.




WIRING DIAGRAM




CONFIRMATION DRIVING PATTERN
1. Connect the TOYOTA hand-held tester to the DLC3.
2. Switch the TOYOTA hand-held tester from the normal mode to the check mode.
3. Start the engine and warm it up with all the accessory switches OFF.
4. Drive the vehicle at 50 - 65 kph (31 - 40 mph) for 1 - 3 min. to warm up the heated oxygen sensor.
5. Let the engine idle for 1 min.
6. Perform steps (3) to (5) 3 times.

HINT: If a malfunction exists, the MIL will light up during step(6).

NOTE: If the conditions in this test are not strictly followed, detection of the malfunction will not be possible.
If you do not have a TOYOTA hand-held tester, turn the ignition switch OFF after performing steps(3) to (6), then perform steps (3) to (6) again.

Step 1:




Step 2:




Step 3:




Step 4:




Step 5:




Step 6:




Step 7:




Step 8:




Step 9:




INSPECTION PROCEDURE

HINT: Read freeze frame data using TOYOTA hand-held tester or OBD II scan tool. Because freeze frame records the engine conditions when the malfunction is detected. When troubleshooting, it is useful for determining whether the vehicle was running or stopped, the engine was warmed up or not, the air-fuel ratio was lean or rich, etc. at the time of the malfunction.