Valve Body

DISASSEMBLY

NOTICE:
- Disassembling and reassembling should be conducted on a clean vinyl sheet or mat, or aluminum tray.
- Make the valve slide through the valve hole by its own weight. Do not forcibly pull out the valve using needle nose pliers. When having difficulty In removing it, slant and shake the valve body or use a magnet hand.
- Do not place the disassembled parts directly on metal work bench or waste cloth.
- Do not use dropped parts.
- Make sure that no burr is Identified before assembling.





1. REMOVE DETENT SPRING
Remove the bolt, spring plate detent spring.





2. REMOVE MANUAL VALVE





3. REMOVE SHIFT SOLENOID VALVE
a. Remove the 3 bolts and shift solenoid valves.
b. Remove the O-ring from each shift solenoid valve.





4. TURN OVER ASSEMBLY AND REMOVE 25 BOLTS





5. REMOVE UPPER VALVE BODY AND PLATE AS A SINGLE UNIT
a. Hold the valve body plate to the upper valve body, and remove the upper valve body with the plate.

HINT: Be careful that the check balls and strainer do not fall out.

b. Turn over the upper valve body with the plate.
c. Remove the 2 gaskets and plate.

REASSEMBLY





1. POSITION NEW No.1 GASKET ON UPPER VALVE BODY
Align a new No.1 gasket with each bolt hole.
2. POSITION VALVE BODY PLATE ON No.1 GASKET
Align the plate with each bolt hole.





3. POSITION NEW No.2 GASKET ON PLATE
Align a new No.2 gasket with each bolt hole.





4. PLACE UPPER VALVE BODY WITH PLATE AND GASKETS ON TOP OF LOWER VALVE BODY
Align each bolt hole with the gasket in the valve body.





5. INSTALL 25 BOLTS TO UPPER VALVE BODY
Torque: 6.4 Nm (65 kgf-cm, 56 inch lbs.)
Bolt length:
Bolt A: 20 mm (0.79 inch)
Bolt B: 28 mm (1.10 inch)
Bolt C: 38 mm (1.50 inch)





6. INSTALL SHIFT SOLENOID VALVE
Install the 3 shift solenoid valves with the 3 bolts.
Torque: 10 Nm (100 kgf-cm, 7 ft. lbs.)





7. INSTALL MANUAL VALVE
8. INSTALL DETENT SPRING
Install the detent spring and spring plate with the bolt.
Torque: 10 Nm (100 kgf-cm, 7 ft. lbs.)
9. MAKE SURE MANUAL VALVE MOVES SMOOTHLY