Removal and Installation

Fuel Pump:

REMOVAL

CAUTION: Do not smoke or work near an open flame when working on the fuel pump.

1. REMOVE REAR SEAT CUSHION
2. REMOVE FLOOR SERVICE HOLE COVER
a. Take out the floor carpet.
b. Remove the service hole cover.

3. DISCONNECT FUEL PUMP & SENDER GAUGE CONNECTOR
4. DISCONNECT FUEL TUBE




a. Wash away the mud, dust and the likes on the fuel suction plate with water.
b. Pull off the tube joint clip form the fuel suction plate.
c. Disconnect the fuel tube from the fuel pump assembly.




d. Affix the tape in order to prevent the port portion from the dust.




e. Prevent the disconnected fuel tube from damaging and mixing foreign objects by covering them with a vinyl bag.




5. REMOVE FUEL PUMP ASSEMBLY FROM FUEL TANK
a. Remove the 8 bolts and fuel tank vent tube set plate.

Torque: 4 N.m (40 kg.cm, 35 in.lb)

b. Pull out the fuel pump assembly.

NOTE:
- Do not damage the fuel pump filter.
- Be careful that the arm of the sender gauge should not bent.

c. Remove the gasket from the pump assembly.

INSTALLATION




1. INSTALL FUEL PUMP ASSEMBLY
a. Install the new gasket to the fuel pump assembly.
b. Install the fuel pump assembly to fuel tank.

NOTE:
- Do not damage the fuel pump filter.
- Be careful that the arm of the sender gauge should not bent.

c. Install the 8 bolts and fuel tank vent tube set plate from fuel tank.




2. CONNECT FUEL TUBE
a. Clean up around the fuel tube.
b. Connect the fuel tube to fuel pump assembly.
c. Connect the tube joint clip to the fuel suction plate.

3. CONNECT FUEL PUMP AND SENDER GAUGE CONNECTOR

HINT: Start the engine, check for fuel leakage.

4. INSTALL FLOOR SERVICE HOLE COVER
a. Install the service hole cover.
b. Install the floor carpet.

5. INSTALL REAR SEAT CUSHION