Operation CHARM: Car repair manuals for everyone.

Cylinder Block






Cylinder Block Surface Variation
Maximum warpage 0.07 mm (0.0028 inch)

Cylinder Bore Diameter





Standard diameter





Maximum diameter

Thread Outside Diameter Of The Main Bearing Cap Bolt
Standard diameter 10.760 - 10.970 mm (0.4236 - 0.4319 inch)
Minimum diameter 10.40 mm (0.4094 inch)





Piston diameter

Standard oil clearance 0.090 - 0.111 mm (0.0035 - 0.0044 inch)
Maximum oil clearance 0.13 mm (0.0051 inch)





Ring groove clearance

Piston Ring





Standard end gap





Maximum end gap

Connecting Rod
Standard thrust clearance 0.160 - 0.290 mm (0.0063 - 0.0138 inch)
Maximum thrust clearance 0.35 mm (0.0138 inch)
Thickness 22.880 - 22.920 mm (0.9008 - 0.9024 inch)
Maximum bend 0.05 mm (0.0020 inch) per 100 mm (3.94 inch)
Maximum twist 0.15 mm (0.0059 inch) per 100 mm (3.94 inch)
Bushing inside diameter 22.005 - 22.014 mm (0.8663 - 0.8667 inch)
Piston pin diameter 21.997 - 22.009 mm (0.8660 - 0.8664 inch)
Standard oil clearance 0.005 - 0.011 mm (0.0002 - 0.0004 inch)
Maximum oil clearance 0.05 mm (0.0020 inch)

Tension Portion Of Connecting Rod Bolt
Standard diameter 7.200 - 7.300 mm (0.2835 - 0.2874 inch)
Minimum diameter 7.00 mm (0.2756 inch)

Crankshaft
Maximum circle runout 0.08 mm (0.0031 inch)
Main journal diameter 66.988 - 67.000 mm (2.6373 - 2.6378 inch)
Crank pin diameter 51.982 - 52.000 mm (2.0465 - 2.0472 inch)
Maximum taper and out-of-round 0.02 mm (0.0008 inch)

Main Bearing
Standard clearance 0.040 - 0.058 mm (0.0016 - 0.0023 inch)
Maximum clearance 0.070 mm (0.0028 inch)

Crankshaft Pulley Bolt
Torque 245 Nm (2,500 kgf-cm, 181 ft. lbs.)