Part 3
29. INSTALL PARKING LOCK PAWL AND ROD
a. Install the E-ring to the shaft.
b. Install the parking lock pawl, shaft and spring.
c. Connect the parking lock rod to the manual valve lever.
d. Place the parking lock pawl bracket onto the transmission case and torque the 3 bolts.
Torque: 7.4 Nm (75 k9f -cm, 65 inch lbs.)
e. Shift the manual valve lever to the P position, and confirm the planetary ring gear is correctly locked up by the lock pawl.
30. INSTALL ACCUMULATOR SPRINGS AND PISTONS
a. Coat new O-rings with ATF and install them to the pistons.
b. Install the 4 springs and pistons to the bore.
HINT: The pistons are marked in relief with either Co, Bo, Co, or B2 to differentiate between them.
A340F
A343F
31. INSTALL CHECK BALL BODY AND SPRING
32. INSTALL THROTTLE CABLE
a. Coat a new O-ring with ATF and install it to the cable.
b. Install the cable to the case.
33. INSTALL VALVE BODY
a. Align the groove of the manual valve to pin of the lever.
b. Connect the throttle cable to the cam.
c. Confirm the springs into the accumulator pistons are installed correctly.
d. Install the 17 bolts.
Torque: 10 Nm (100 kgf-cm, 7 ft. lbs.)
HINT: Each bolt length is indicated in the illustration.
Bolt length:
Bolt A: 23 mm (0.91 inch)
Bolt B: 32 mm (1.26 inch)
34. INSTALL TRANSMISSION SOLENOID WIRING
a. Coat a now O-ring with ATF and install it to the grommet.
b. Insert the solenoid wiring to the case and install the stopper plate.
c. Connect the connectors to the No.1, No.2 and lockup solenoids.
35. INSTALL OIL PIPE
Using a plastic hammer, install the pipe into position.
NOTICE: Be careful not to bond or damage the pipe.
36. INSTALL OIL STRAINER AND GASKETS
A340F
a. Install 2 new gaskets in the oil strainer case.
b. Install the oil strainer case and torque the 5 bolts.
Torque: 10 Nm (1100 kgf -cm, 7 ft. lbs.)
c. Install a now gasket in the oil strainer case.
d. Install the oil strainer and torque the 11 bolts.
Torque: 6.9 Nm (70 kgf-cm, 61 inch lbs.)
A343F
- Install the oil strainer and torque the 4 bolts.
Torque: 10 Nm (100 kgf-cm, 7 ft. lbs.)
Bolt length:
Bolt A: 16 mm (0.63 inch)
Bolt B: 20 mm (0.79 inch)
Bolt C: 28 mm (1.10 inch)
37. INSTALL OIL PAN
A340F
a. Install the 4 magnets.
A343F
a. Install the 3 magnets.
b. Remove any packing material and be careful not to drop oil on the contacting surfaces of the transmission case and oil pan.
c. Apply FIPG to the oil pan.
FIPG: Part No. 08826-00090, THREE BOND 1281 or equivalent
d. Install and torque the 11 bolts.
Torque: 7.4 Nm (75 kgf-cm, 65 inch lbs.)
38. INSTALL TRANSFER AND PROPELLER SHAFT UPPER DUST COVER TO TRANSMISSION WITH NEW GASKET
a. Shift the 2 shift fork shafts to the high-4 position.
b. Apply MP grease to the adapter oil seal.
c. Place a new gasket to the transfer adapter.
d. Install the transfer to the transmission.
HINT: Take care not to damage the oil seal by the input gear spline when installing the transfer.
e. Install and torque the bolts with the propeller shaft upper dust cover.
Torque: 36 Nm (370 kgf-cm, 27 ft. lbs.)
f. Install the dust cover bolt to the bracket.
Torque: 23 Nm (230 kgf -cm, 17 ft. lbs.)
39. INSTALL ENGINE REAR MOUNTING
Torque: 25 Nm (260 kgf-cm, 19 ft. lbs.)
40. INSTALL DYNAMIC DAMPER
Torque: 37 Nm (380 kgf-cm, 27 ft. lbs.)
41. A340F
INSTALL BREATHER HOSE
Connect the breather hose for transfer upper cover and transmission control retainer.
Hose depth: 13 mm (0.51 inch)
42. INSTALL TRANSMISSION HOUSING
Install and torque the 6 bolts.
Torque:
14 mm bolt 34 Nm (345 kgf-cm, 25 ft. lbs.)
17 mm bolt 57 Nm (580 kgf-mm, 42ft. lbs.)
43. INSTALL VEHICLE SPEED SENSOR
a. Coat a new O-ring with ATF and install it to the sensor.
b. Install the vehicle speed sensor.
c. Install the stopper plate.
44. INSTALL UNION AND ELBOW
a. Coat the new O-rings with ATF and install them to the union and elbow.
b. Install the rear elbow.
Torque: 29 Nm (300 kgf-cm, 22 ft. lbs.)
45. INSTALL A/T OIL TEMPERATURE SENSOR
a. Coat a new O-ring with ATF and install it to the sensor.
b. Install and torque the oil temperature sensor.
46. INSTALL PARK/NEUTRAL POSITION SWITCH
a. Install the park/neutral position switch onto the manual valve lover shaft and temporarily tighten the adjusting bolt.
b. Install the grommet and a now lock washer. Install and torque the nut.
Torque: 6.9 Nm (70 kgf-cm, 61 inch lbs.)
c. Using the control shaft lever, fully turn the manual lever shaft back and return 2 notches. It is now in neutral.
d. Align the neutral basic line and the switch groove, and tighten the adjusting bolt.
Torque: 13 Nm (1130 kgf -cm, 9 ft. lbs.)
HINT: Bend at least 2 of the lock washer tabs.
47. INSTALL TRANSMISSION CONTROL SHAFT LEVER
Torque: 16 Nm (160 kgf-cm, 12 ft. lbs.)