Rear Speaker Assy

REAR SPEAKER ASSY

REPLACEMENT

1. REMOVE REAR DOOR PULL HANDLE
2. REMOVE REAR DOOR WINDOW REGULATOR HANDLE ASSY (W/O POWER WINDOW)
3. REMOVE REAR DOOR TRIM BOARD SUB-ASSY LH




4. REMOVE REAR SPEAKER ASSY
a. Disconnect the connector.
b. Using a drill of less then dia 4 mm (0.16 in.), drill out the 3 rivet heads and remove the rear speaker assy from the rear door panel.
c. Gently and vertically put the drill to the rivet, and cut the rivet flanges.

NOTE:
- Prizing the hole with a drill can lead to damage to the rivet hole or breaking the drill.
- Take care as the cut rivet is hot.

d. Even it flange is taken off, continue drilling and push out remaining fragments with the drill.
e. Using a vacuum cleaner, remove the drilled rivet 5 and their dust from the inside of the rear door panel.




5. INSTALL REAR SPEAKER ASSY
a. Using an air riveter or hand riveter, 3 new strike rivets install the rear speaker assy to the rear door panel.

NOTE: Install the new strike rivet in following order shown in the illustration to install the rear speaker assy.

NOTE:




- Do not prize a riveter, as riveter is damaged, it is not tightened and the mandrel is bent.




- Do not tilt the riveter and disconnect the rivet from the material while handling a riveter, as the materials are not tightened firmly.




- Install the rivet while attaching materials, as they are not tightened firmly.

b. Connect the connector.