Reassembly

REASSEMBLY

HINT:
- Thoroughly clean all parts to be assembled.
- Before installing the parts, apply fresh engine oil to all sliding and rotating surfaces.
- Replace oil seals with new ones.

1. INSTALL VALVES





a Using SST, push in a new oil seal.
SST 09201-41020





HINT: The intake valve oil seal is light brown and the exhaust valve oil seal is gray.

NOTICE: Pay much attention to assemble the oil seal for intake and exhaust. Assembling the wrong one may cause a failure.





b Install the valve (1), spring seat (2), valve spring (3) and spring retainer (4).





c Using SST, compress the valve spring and place the 2 keepers around the valve stem.
SST 09202-70020 (09202-00010)





d Using a plastic-faced hammer and the valve stem (not in use) tip wound with vinyl tape, lightly tap the valve stem tip to ensure a proper fit.

NOTICE: Be careful not to damage the valve stem tip.

2. INSTALL VALVE LIFTERS
a Install the valve lifter.
b Check that the valve lifter rotates smoothly by hand.





3. INSTALL CAMSHAFT POSITION SENSOR
Install the camshaft position sensor with the bolt.
Torque: 9.0 Nm (90 kgf-cm, 80 inch lbs.)
4. INSTALL ECT SENSOR
Install a new gasket and the ECT sensor.
Torque: 20 Nm (200 kgf-cm, 15 ft. lbs.)
5. INSTALL OIL PRESSURE SWITCH
a Apply adhesive to 2 or 3 threads of the oil pressure switch.
Adhesive: Part No.08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent.
b Install the oil pressure switch.
Torque: 13 Nm (130 kgf-cm, 10 ft. lbs.)