Removal and Replacement

SEAT BELT PRETENSIONER

REMOVAL

NOTE:
- If the wiring connector of the seat belt pretensioner is disconnected with the ignition switch at ON or ACC, diagnostic trouble codes will be recorded.
- Never use seat belt pretensioner from another vehicle. When replacing parts, replace them with new parts.

1. Standard cab:
REMOVE FRONT SEAT OUTER BELT

a. Remove the 5 screws and front door scuff plate.

b. Remove the front pillar garnish.

1. Using a screwdriver, remove the caps.

HINT: Tape the screwdriver tip before use.

2. Using a torx driver, remove the torx screws and assist grip.

Torx driver: T30 (Part No. 09041-00030 or locally manufactured tool)

3. Using a screwdriver, remove the front pillar garnish.

HINT: Tape the screwdriver tip before use.

c. Using a screwdriver, remove the back panel upper garnish.

HINT: Tape the screwdriver tip before use.

d. Remove the bolt and front seat outer belt floor anchor.

e. Remove the quarter trim.
1. Using a screwdriver, remove the quarter trim belt hole cover.

HINT: Tape the screwdriver tip before use.

2. Using a screwdriver, remove the cap.

HINT: Tape the screwdriver tip before use.

3. Remove the bolt and front seat outer belt shoulder anchor.

4. Using a screwdriver, remove the quarter trim.

HINT: Tape the screwdriver tip before use.

f. Remove the retractor of front seat outer belt.

CAUTION: Never disassemble the front seat outer belt.

NOTE: When removing the retractor of front seat outer belt, take care not to pull the seat belt pretensioner wire harness.

d. Remove the front seat outer belt shoulder anchor.
1. Using a screwdriver, remove the cap.

HINT: Tape the screwdriver tip before use.

2. Remove the bolt and front seat outer belt shoulder anchor.

e. Remove the roof side rail garnish.
1. Using a screwdriver, remove the caps.

HINT: Tape the screwdriver tip before use.

2. Using a torx driver, remove the 2 torx screws and assist grip.

Torx driver: T30 (Part No. 09041-00030 or locally manufactured tool)

3. Using a screwdriver, remove the roof side rail garnish.

HINT: Tape the screwdriver tip before use.

f. Remove the front door rear scuff plate and cover.
1. Remove the clip cover.
2. Remove the clip and front door rear scuff plate.

g. Remove the retractor of front seat outer belt.

CAUTION: Never disassemble the front seat outer belt.

NOTE: When removing the retractor of front seat outer belt, take care not to pull the seat belt pretensioner wire harness.

1. Disconnect the pretensioner connector as shown in the illustration.

CAUTION: When removing the seat belt pretensioner, work must be started 90 seconds after the ignition switch is turned to the "LOCK" position and the negative (-) terminal cable is disconnected from the battery.

2. Remove the bolt and retractor of front seat outer belt.

REPLACEMENT

REPLACE REQUIREMENTS

In the following cases, replace the seat belt pretensioner. If the seat belt pretensioner has been activated.
- If the seat belt pretensioner has been found to be faulty in troubleshooting.
- If the front seat outer belt has been found to be faulty during checking items 1-(b) or 2-(b).
- If the front seat outer belt has been dropped.

CAUTION: For removal and installation of the seat belt pretensioner. Be sure to follow the correct procedure.

INSTALLATION

NOTE:
- Never use seat belt pretensioner from another vehicle. When replacing parts, replace them with new parts.
- Make sure that the front seat outer belt is installed with the specified torque.
- If the front seat outer belt has been dropped, or there are cracks, dents or other defects in the case or connector, replace the front seat outer belt with a new one.
- When installing the front seat outer belt, take care that the wiring does not interfere with other parts and is not pinched between other parts.

1. Access cab:
INSTALL FRONT SEAT OUTER BELT
a. Install the retractor of front seat outer belt.
1. Install the retractor of front seat outer belt with the bolt.

Torque: 42 N.m (430 kgf.cm, 31 ft.lbf)

2. Connect the pretensioner connector as shown in the illustration.

b. Install the front door rear scuff plate and cover.
1. Install the front door rear scuff plate with the clip.
2. Install the cover with the clip.

c. Install the roof side rail garnish.
1. Install the roof side rail garnish.
2. Using a torx driver, install the assist grip with the 2 torx screws.

Torx driver: T30 (Part No. 09041-00030 or locally manufactured tool)

3. Install the caps.

d. Install the front seat outer belt shoulder anchor.
1. Install the front seat outer belt shoulder anchor with the bolt.

Torque: 42 N.m (430 kgf.cm, 31 ft.lbf)

2. Install the cap.

e. Install the front seat outer belt floor anchor with the bolt.

Torque: 42 N.m (430 kgf.cm, 31 ft.lbf)

f. Install the rear door scuff plate with the 3 screws.
g. Install the front door scuff plate with the 4 screws.

2. Standard cab:
INSTALL FRONT SEAT OUTER BELT

a. Install the retractor of front seat outer belt.
1. Install the retractor of front seat outer belt with the 2 bolts.

Torque:
Upper bolt: 8.3 N.m (85 kgf.cm, 74 in.lbf)
Lower bolt: 42 N.m (430 kgf.cm, 31 ft.lbf)

2. Connect the pretensioner connector as shown in the illustration.

b. Install the quarter trim.
1. Install the quarter trim.
2. Install the front seat outer belt shoulder anchor with the bolt.

Torque: 42 N.m (430 kgf.cm, 31 ft.lbf)

3. Install the cap.
4. Install the quarter trim belt hole cover.

c. Install the front seat outer belt floor anchor with the bolt.

d. Install the back panel upper garnish.

e. Install the front pillar garnish.
1. Install the front pillar garnish.

2. Using a torx driver, install the assist grip with the 2 torx screws.

Torx driver: T30 (Part No. 09041-00030 or locally manufactured tool)

3. Install the caps.

f. Install the front door scuff plate with 5 screws.