Component Tightening Specifications and Sequences

Install the plate washers to the cylinder head bolts.
Uniformly install and tighten the 8 cylinder head bolts in the sequence shown in the illustration.
Torque 54 Nm (550 kgf-cm, 40 ft. lbs.)





INSTALL INTAKE MANIFOLD
Install the intake manifold with the 9 bolts, 2 nuts and 2 washers. Uniformly tighten the bolts and nuts in the sequence shown in the illustration.
Torque 15 Nm (153 kgf-cm, 11 ft. lbs.)





Uniformly tighten the 10 bearing cap bolts in the sequence shown in the illustration.
Torque 16 Nm (163 kgf-cm, 12 ft. lbs.)





Uniformly install and tighten the 16 main bearing cap bolts in the sequence shown in the illustration.
Torque 22 Nm (224 kgf-cm, 16 ft. lbs.)

Connecting rod thickness 20.80 to 20.85 mm (0.8189 to 0.8209 inch)

INSTALL CRANKSHAFT PULLEY
Align the keyway of the pulley with the key located on the crankshaft and slide the pulley into place.
Using SST, install the pulley bolt.
SST 09213-54015 (91651-60855), 09330-00021
Torque 220 Nm (2,243 kgf-cm, 162 ft. lbs.)

Install the flywheel housing under cover with the 2 bolts.
Torque 8.0 Nm (82 kgf-cm, 70 inch lbs.)





Install the oil pump with the 9 bolts. Tighten the bolts uniformly in several steps.
Torque:
8.0 Nm (82 kgf-cm, 71 inch lbs.) for bolt A
20 Nm (204 kgf-cm, 15 ft. lbs.) for bolt B
43 Nm (438 kgf-cm, 32 ft. lbs.) for bolt C





Install a new gasket and the exhaust manifold RH. Uniformly tighten the 6 nuts in the sequence shown in the illustration.
Torque 49 Nm (500 kgf-cm, 36 ft. lbs.)

INSTALL WATER PUMP ASSY
Install a new gasket and the water pump with the 3 bolts and 3 nuts.
Torque 8.0 Nm (82 kgf-cm, 71 inch lbs.)





Uniformly install and tighten the 8 main bearing cap bolts in the sequence shown in the illustration.
Torque 27 Nm (275 kgf-cm, 20 ft. lbs.)