System Specifications

Using several steps, loosen the 8 cylinder head bolts uniformly in the sequence shown in the illustration. Remove the 8 cylinder head bolts and the plate washers





Using several steps, install and tighten the 8 cylinder head bolts uniformly in the sequence shown in the illustration.
Torque 54 Nm (550 kgf-cm, 40 ft. lbs.)Initial +90





INSTALL INTAKE MANIFOLD
Install the intake manifold with the 9 bolts and the 2 nuts. Using several steps, tighten the bolts and the nuts uniformly in the sequence shown in the illustration.
Retighten the 2 bolts and 2 nuts of the water outlet.
Torque 15 Nm (153 kgf-cm, 11 ft. lbs.)
Retighten the water outlet mounting bolts and nuts.
Torque 15 Nm (153 kgf-cm, 11 ft. lbs.)
Install the ground cable with the nut.
Torque 8.4 Nm (86 kgf-cm, 74 inch lbs.)
Connect the heater water inlet hose B





Using several steps, tighten the 10 bearing cap bolts uniformly in the sequence shown in the illustration.
Torque 16 Nm (163 kgf-cm, 12 ft. lbs.)

Temporarily install the crankshaft pulley bolt and the washer to the crankshaft.
Turn the crankshaft counterclockwise by approximately 60°. Using SST, turn the crankshaft pulley, and align the timing marks of the timing pulley and the No. 3 timing belt cover.
SST 09960-10010 (09962-01000, 09963-01000)

INSTALL CRANKSHAFT PULLEY
Align the keyway of the pulley with the key located on the crankshaft and slide the pulley into place.
Using SST, install the pulley bolt.
SST 09213-54015 (91651-60855), 09330-00021
Torque 220 Nm (2,250 kgf-cm, 162 ft. lbs.)





INSTALL EXHAUST MANIFOLD SUB-ASSY RH (2WD DRIVE TYPE)
Install a new gasket and the exhaust manifold RH with the 6 nuts. Using several steps, tighten the nuts uniformly in the sequence shown in the illustration.
Torque 49 Nm (500 kgf-cm, 36 ft. lbs.)
Retighten nut 1 and 2 shown in the illustration.





INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSY (4WD DRIVE TYPE)
Install a new gasket and the exhaust manifold RH with the 6 nuts. Using several steps, tighten the nuts uniformly in the sequence shown in the illustration.
Torque 49 Nm (500 kgf-cm, 36 ft. lbs.)





INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSY NO.2
Install a new gasket and the exhaust manifold converter No.2 with the 6 nuts and bolt. Using several steps, tighten the nuts uniformly in the sequence shown in the illustration.
Torque 49 Nm (500 kgf-cm, 36 ft. lbs.)
Retighten nut 1 and 2 shown in the illustration.
INSTALL EXHAUST MANIFOLD HEAT INSULATOR NO.2
Torque 8.5 Nm (87 kgf-cm, 75 inch lbs.)
INSTALL MANIFOLD CONVERTER INSULATOR NO.3
Torque 8.5 Nm (87 kgf-cm, 75 inch lbs.)