Automatic Transaxle Replacement
AUTOMATIC TRANSAXLE ASSEMBLY (U151E/U151F)
REPLACEMENT
1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE
2. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH
SST 09520-01010, 09520-24010 (09520-32040)
3. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH (2WD DRIVE TYPE)
4. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH (4WD DRIVE TYPE)
SST 09520-01010, 09520-24010 (09520-32040)
5. REMOVE TRANSMISSION CONTROL CABLE BRACKET NO.2
a. Remove the bolt and transmission control cable bracket No.2.
6. REMOVE WIRE HARNESS CLAMP
a. Disconnect the wire harnesses from the clamps.
b. Remove the 3 bolts and 2 clamps.
7. DISCONNECT WIRE HARNESS
a. Remove the bolt and wire harness.
8. REMOVE STARTER ASSEMBLY
a. Remove the nut and disconnect the starter wire.
b. Disconnect the connector.
c. Remove the 2 bolts and starter assembly.
9. DISCONNECT CONNECTOR
a. Disconnect the 2 transmission wire connectors.
b. Disconnect the park/neutral position switch connector.
c. Disconnect the 2 transmission revolution sensor connectors.
10. REMOVE TRANSMISSION CONTROL CABLE BRACKET NO.1
a. Remove the bolt and oil cooler tube clamp.
b. Remove the 2 bolts and transmission control cable bracket No.1.
11. REMOVE TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY
a. Remove the ATF level gauge.
b. Disconnect the wire harnesses 2 clamps from the oil filler tube.
c. Remove the 2 bolts and oil filler tube.
d. Remove the O-ring from the oil filler tube.
12. REMOVE OIL COOLER INLET TUBE NO.1
a. Using SST and spanner, disconnect the oil cooler inlet tube No.1.
SST 09023-12701
13. REMOVE OIL COOLER OUTLET TUBE NO.1
a. Using SST and spanner, disconnect the oil cooler outlet tube No.1.
SST 09023-12701
14. REMOVE ENGINE MOUNTING BRACKET FR
a. Remove the 3 bolts and engine mounting bracket FR.
15. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY (2WD DRIVE TYPE)
a. Remove the 2 bolts and flywheel housing under cover.
b. Turn the crankshaft to gain access and remove the 6 bolts while holding the crankshaft pulley bolt with a wrench.
c. Remove the 8 bolts.
d. Separate and remove the automatic transaxle.
16. REMOVE TRANSFER STIFFENER PLATE RH (4WD DRIVE TYPE)
a. Remove the 5 bolts, nut and transfer stiffener plate RH.
17. REMOVE AUTOMATIC TRANSMISSION W/TRANSFER (4WD DRIVE TYPE)
a. Remove the 2 bolts and flywheel housing under cover.
b. Turn the crankshaft to gain access and remove the 6 bolts while holding the crankshaft pulley bolt with a wrench.
c. Remove the 8 bolts.
d. Separate and remove the automatic transaxle/transfer.
18. REMOVE TRANSFER ASSEMBLY (4WD DRIVE TYPE)
19. REMOVE TORQUE CONVERTER CLUTCH ASSEMBLY
20. INSPECT TORQUE CONVERTER CLUTCH ASSEMBLY
SST 09350-32014 (09351-32010, 09351-32020)
21. INSTALL TORQUE CONVERTER CLUTCH ASSEMBLY
a. Install the torque converter clutch to the automatic transaxle.
b. Using vernier calipers, measure the dimension "A" between the transaxle fitting part the converter fitting part of the drive plate.
c. Using vernier calipers and a straight edge, measure the dimension "B" shown in the illustration and check that "B" is greater than "A" measured in (b).
Standard: A + 1 mm or more
NOTICE: Do not add the thickness of straight edge.
22. INSTALL TRANSFER ASSEMBLY (4WD DRIVE TYPE)
23. INSTALL AUTOMATIC TRANSMISSION W/TRANSFER (4WD DRIVE TYPE)
a. Install the automatic transaxle w/transfer and 8 bolts to the engine.
Torque:
Bolt A: 64 Nm (650 kgf-cm, 47 ft. lbs.)
Bolt B: 46 Nm (470 kgf-cm, 34 ft. lbs.)
Bolt C: 37 Nm (377 kgf-cm, 27 ft. lbs.)
b. Apply a few drops of adhesive to each of 2 threads on the tip of the 6 torque converter clutch mounting bolts.
Adhesive: Part No. 08833-00070, THREE BOND 1324 or equivalent
c. Install the 6 torque converter clutch mounting bolts.
Torque: 48 Nm (489 kgf-cm, 35 ft. lbs.)
HINT: First install green colored bolt and then the 5 bolts.
d. Install the flywheel housing under cover to the automatic transaxle with the 2 bolts.
Torque: 7.8 Nm (80 kgf-cm, 69 inch lbs.)
24. INSTALL TRANSFER STIFFENER PLATE RH (4WD DRIVE TYPE)
a. Install the transfer stiffener plate RH and 5 bolts to the transfer and engine mounting bracket RR.
Torque: 34 Nm (350 kgf-cm, 25 ft. lbs.)
25. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY (2WD DRIVE TYPE)
a. Install the automatic transaxle and 8 bolts to the engine.
Torque:
Bolt A: 64 Nm (652 kgf-cm, 47 ft. lbs.)
Bolt B: 46 Nm (469 kgf-cm, 34 ft. lbs.)
Bolt C: 37 Nm (377 kgf-cm, 27 ft. lbs.)
b. Apply a few drops of adhesive to each of 2 threads on the tip of the 6 torque converter clutch mounting bolts.
Adhesive: Part No. 08833-00070, THREE BOND 1324 or equivalent
c. Install the 6 torque converter clutch mounting bolts.
Torque: 48 Nm (489 kgf-cm, 35 ft. lbs.)
HINT: First install black colored bolt and then the 5 bolts.
d. Install the flywheel housing under cover to the automatic transaxle with the 2 bolts.
Torque: 7.8 Nm (80 kgf-cm, 69 inch lbs.)
26. INSTALL ENGINE MOUNTING BRACKET FR
a. Install the engine mounting bracket FR and 3 bolts to the automatic transaxle.
Torque: 64 Nm (653 kgf-cm, 47 ft. lbs.)
27. INSTALL TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY
a. Coat a new O-ring with ATF, and install it to the oil filler tube.
b. Install the oil filler tube and bolt to the automatic transaxle.
Torque: 5.5 Nm (56 kgf-cm, 49 inch lbs.)
c. Connect the 2 clamps to the oil filler tube.
d. Install the ATF level gauge.
28. INSTALL OIL COOLER INLET TUBE NO.1
a. Temporarily install the oil cooler outlet tube No.1.
b. Temporarily install the oil cooler inlet tube No.1.
c. Install the oil cooler tube clamp and bolt.
Torque: 5.5 Nm (56 kgf-cm, 49 inch lbs.)
HINT: Install the oil cooler tube clamp and bolt so that the oil cooler tube cushion is positioned as illustrated.
d. Using SST and spanner, tighten the oil cooler inlet tube No.1.
SST 09023-12701
Torque: 34 Nm (347 kgf-cm, 25 ft. lbs.)
29. INSTALL OIL COOLER OUTLET TUBE NO.1
a. Using SST and spanner, tighten the oil cooler outlet tube No.1.
SST 09023-12701
Torque: 34 Nm (347 kgf-cm, 25 ft. lbs.)
30. INSTALL TRANSMISSION CONTROL CABLE BRACKET NO.1
a. Install the control cable bracket No.1 and 2 bolts.
Torque: 12 Nm (122 kgf-cm, 9 ft. lbs.)
31. CONNECT CONNECTOR
a. Connect the 2 transmission with connectors.
b. Connect the park/neutral position switch connector.
c. Connect the 2 transmission revolution sensor connectors.
32. INSTALL STARTER ASSEMBLY
a. Install the starter assembly and 2 bolts.
Torque: 37 Nm (377 kgf-cm, 27 ft. lbs.)
b. Connect the connector.
c. Install the starter wire and nut.
Torque: 9.8 Nm (100 kgf-cm, 87 inch lbs.)
33. INSTALL WIRE HARNESS
a. Install the wire harness and bolt.
Torque: 13 Nm (133 kgf-cm, 10 ft. lbs.)
34. INSTALL WIRE HARNESS CLAMP
a. Install the 3 bolts and 2 clamps.
Torque: 8.4 Nm (86 kgf-cm, 74 inch lbs.)
b. Connect the wire harnesses to the clamps.
35. INSTALL TRANSMISSION CONTROL CABLE BRACKET NO.2
a. Using the detent, install the transmission control cable bracket No.2 with the bolt.
Torque: 12 Nm (122 kgf-cm, 9 ft. lbs.)
36. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH
37. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH (2WD DRIVE TYPE)
38. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH (4WD DRIVE TYPE)
39. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE
40. RESET MEMORY