Shift & Select Lever Shaft Assy

SHIFT & SELECT LEVER SHAFT ASSEMBLY (C59)








COMPONENTS

OVERHAUL





1. REMOVE CONTROL SHIFT LEVER BUSH
a. Remove the control shift lever bush from the selecting bellcrank assembly.





2. REMOVE SELECTING BELLCRANK DUST COVER NO.1
a. Remove the selecting bellcrank dust cover No.1 from the selecting bellcrank assembly.





3. REMOVE SELECTING BELL CRANK NO.2
a. Remove the nut, spring washer and selecting bellcrank No.2 plate washer.
b. Remove the selecting bellcrank No.2 from the selecting bellcrank support.





4. REMOVE SELECTING BELLCRANK DUST COVER NO.2
a. Remove the selecting bellcrank dust cover No.2 from the selecting bellcrank No.2.





5. REMOVE SELECTING BELLCRANK NO.2 BUSH
a. Remove the 2 selecting bellcrank No.2 bushes from the selecting bellcrank No.2.





6. REMOVE SELECT SPRING SEAT NO.2
a. Using a screwdriver, remove the E-ring, select spring seat No.2 and select return spring No.2 from the shift & select lever shaft.





7. REMOVE SHIFT LEVER INNER NO.2
a. Using a pin punch (diameter 5 mm) and a hammer, remove the slotted spring pin and shift lever inner No.2 from the shift & select lever shaft.

HINT: Make sure the orientation of the shift lever inner No.2.





8. REMOVE SHIFT LEVER INNER NO.1
a. Using a pin punch (diameter 5 mm) and a hammer, remove the slotted spring pin, shift lever inner No.1 and shift inter lock plate from the shift & select lever shaft.

HINT: Make sure the orientation of the shift lever inner No.1.





9. REMOVE SELECT INNER LEVER
a. Using a pin punch (diameter 5 mm) and a hammer, remove the slotted spring pin, select inner lever, select return spring No.1 and select return spring seat No.1.

HINT: Make sure the orientation of the select inner lever.





10. REMOVE CONTROL SHAFT COVER
a. Using 2 screwdrivers and a hammer, tap out the snap ring.

HINT: Use a shop rag to keep the snap ring from flying.

b. Remove the control shaft cover and shift & select lever shaft dust boot.





11. REMOVE CONTROL SHAFT COVER OIL SEAL
a. Using a screwdriver, remove the control shaft cover oil seal from the control shaft cover.





12. INSTALL CONTROL SHAFT COVER OIL SEAL
a. Using SST and a hammer, install a new control shaft cover oil seal to the control shaft cover.
SST 09950-60010 (09951-00220), 09950-70010 (09951-07100)
Drive in depth: 0.2 to 1.2 mm (0.0079 to 0.0473 inch)
b. Coat the lip of control shaft cover oil seal with MP grease.





13. INSTALL CONTROL SHAFT COVER
a. Coat the shift & select lever shaft dust boot with MP grease, install it to the control shaft cover.
b. Install the control shaft cover to the shift & select lever shaft.

HINT: Install the dust boot with the projection up and the hole side down.

c. Coat the shift & select lever shaft with MP grease.





d. Using a brass bar and a hammer, tap in the snap ring to the shift & select lever shaft.





14. INSTALL SELECT INNER LEVER
a. Coat the select return spring seat No.1 with MP grease, install it to the shift & select lever shaft.
b. Install the select return spring No.1 and select inner lever to the shift & select lever shaft.
c. Using a pin punch (diameter 5 mm) and a hammer, install the slotted spring pin to the select lever inner lever.
Drive in depth: 3.0 to 4.0 mm (0.1181 to 0.1575 inch)





15. INSTALL SHIFT LEVER INNER NO.1
a. Coat the shift inter lock plate and shift lever inner No.1 with MP grease.
b. Install the shift inter lock plate with shift lever inner No.1 to the shift & select lever shaft.
c. Using a pin punch (diameter 5 mm) and a hammer, install the slotted spring pin to the shift lever inner No.1.
Drive in depth: -0.5 to 0.5 mm (-0.0197 to 0.0197 inch)





16. INSTALL SHIFT LEVER INNER NO.2
a. Install the shift lever inner No.2 to the shift & select lever shaft.
b. Using a pin punch (diameter 5 mm) and a hammer, install the slotted spring pin to the shift lever inner No.2.
Drive in depth: -0.5 to 0.5 mm (-0.0197 to 0.0197 inch)





17. INSTALL SELECT SPRING SEAT NO.2
a. Coat the select spring seat No.2 with MP grease, install it with select return spring No.2 to the shift & select lever shaft.
b. Using a plier, install the E-ring to the shift & select lever shaft.





18. INSTALL SELECTING BELLCRANK NO.2 BUSH
a. Coat the 2 selecting bellcrank No.2 bushes with MP grease, install them to the selecting bellcrank No.2.





19. INSTALL SELECTING BELLCRANK DUST COVER NO.2
a. Coat the selecting bellcrank dust cover No.2 with MP grease, install it to the selecting bellcrank No.2.





20. INSTALL SELECTING BELL CRANK NO.2
a. Install the selecting bellcrank No.2, selecting bellcrank No.2 plate washer and spring washer with nut.
Torque: 12 Nm (120 kgf-cm, 9 ft. lbs.)





21. INSTALL SELECTING BELLCRANK DUST COVER NO.1
a. Install the selecting bellcrank dust cover No.1 to the selecting bellcrank assembly.





22. INSTALL CONTROL SHIFT LEVER BUSH
a. Coat the control shift lever bush with MP grease, install it to the selecting bellcrank assembly.