Removal and Replacement

Sliding Roof:

REPLACEMENT

1. REMOVE ROOF HEADLINING ASSY
2. REMOVE SLIDING ROOF GLASS SUB-ASSY
a. Using a torx wrench (T25), remove the 4 screws and sliding roof glass.

Torx socket wrench: T25 (Part No.09041-00020 or locally manufactured tool)

b. Pull the glass upward to remove it.

3. REMOVE SLIDING ROOF WEATHERSTRIP

4. REMOVE SLIDING ROOF DRIVE GEAR SUB-ASSY

NOTE: Remove the drive gear with the sliding roof fully closed.




a. Disconnect the connector.
b. Remove the 3 bolts and drive gear.
c. Remove the screw and cam plate cover.





d. Turn the drive gear to align the point marks, as shown in the illustration.
e. Install the cam plate cover and screw.

NOTE: At the time of installation, if the sliding roof position and drive gear fully closed position are not aligned, the sliding roof does not operate normally.




5. REMOVE SLIDING ROOF HOUSING ASSY
a. Disconnect the 4 drain hoses from the housing.
b. Remove the 8 bolts and 4 brackets.
c. Remove the 6 nuts and housing as shown in the illustration below.
6. REMOVE SLIDING ROOF PANEL STOPPER
a. Remove the 2 screws and 2 stoppers.





7. REMOVE SUNSHADE TRIM SUB-ASSY




8. REMOVE ROOF DRIP CHANNEL REAR
a. Remove the roof drip channel rear, as shown in the illustration.
b. Sliding the roof drip channel backward, remove it.




9. REMOVE SLIDING ROOF DRIVE CABLE LH
a. Remove the screw and sliding roof rail stopper.
b. Sliding the drive cable backward, remove it.

10. REMOVE SLIDING ROOF DRIVE CABLE RH
a. Remove the screw and sliding roof rail stopper.
b. Sliding the drive cable backward, remove it.

11. REMOVE ROOF WIND DEFLECTOR PANEL SUB-ASSY
a. Remove the 2 screws and roof wind deflector panel.




12. REMOVE SLIDING ROOF GUIDE BLOCK LH
a. Remove the 2 screws and guide block.

13. REMOVE SLIDING ROOF GUIDE BLOCK RH
a. Remove the 2 screws and guide block.




14. REMOVE SLIDE ROOF RAIL SUB-ASSY
a. Remove the 6 screws and sliding roof housing.

15. INSTALL SLIDE ROOF RAIL SUB-ASSY
a. Install the 6 screws and sliding roof housing.




16. INSTALL SLIDING ROOF GUIDE BLOCK LH
a. Install the 2 screws and guide block.

17. INSTALL SLIDING ROOF GUIDE BLOCK RH
a. Install the 2 screws and guide block.

18. INSTALL ROOF WIND DEFLECTOR PANEL SUB-ASSY
a. Install the 2 screws and roof deflector panel.




19. INSTALL SLIDING ROOF DRIVE CABLE LH
a. Sliding the drive cable forward, install it.
b. Install the screw and sliding roof rail stopper.

20. INSTALL SLIDING ROOF DRIVE CABLE RH
a. Sliding the drive cable forward, install it.
b. Install the screw and sliding roof rail stopper.




21. INSTALL ROOF DRIP CHANNEL REAR
a. Sliding the drive cable forward, install it.
b. Install the roof drip channel rear, as shown in the illustration.





22. INSTALL SUNSHADE TRIM SUB ASSY

23. INSTALL SLIDING ROOF PANEL STOPPER
a. Install the 2 screws and 2 stoppers.




24. INSTALL SLIDING ROOF HOUSING ASSY
a. Install the with the 6 nuts housing as shown in the illustration below.

Torque: 5.5 Nm (56 kgf.cm, 49 in.lbf)

b. Install the with the 8 bolts and 4 brackets.

Torque: 5.0 Nm (51 kgf.cm, 44 in.lbf)

c. Connect the 4 drain hoses to the housing.




25. INSTALL SLIDING ROOF DRIVE GEAR SUB-ASSY
a. Install the 3 bolts and drive gear.

Torque: 5.4 Nm (55 kgf.cm, 48 in.lbf)

b. Connect the connector.

26. INSTALL SLIDING ROOF WEATHERSTRIP
27. INSTALL SLIDING ROOF GLASS SUB-ASSY
Torque: 4.0 Nm (41 kgf.cm, 35 in.lbf)







a. Check the difference in level between the sliding roof weatherstrip and roof panel.

28. ADJUST SLIDING ROOF GLASS SUB-ASSY




a. Using a torx wrench (T25), loosen the sliding roof glass installation screws.
b. Adjust the sliding roof glass forward and backward.




c. When the front or rear alignment is not correct, remove the drive gear and sliding roof glass, then adjust the drive rail.

NOTE: Remove the drive gear with the sliding roof fully closed.




d. Adjust the roof rail by sliding the cable forward or backward to align the 2 marks, as shown in the illustration.

e. Install the drive gear and sliding roof glass

29. INSPECT FOR LEAK
a. Adjusting the sliding roof, check there is no water leak.
b. In case of water leak, readjust the sliding roof.

30. INSTALL ROOF HEADLINING ASSY