Operation CHARM: Car repair manuals for everyone.

Removal and Installation

RADIATOR

COMPONENTS:




COMPONENTS:





REMOVAL
1. DRAIN ENGINE COOLANT
2. DISCONNECT RADIATOR RESERVOIR TANK HOSE
3. DISCONNECT RADIATOR HOSE INLET
4. DISCONNECT RADIATOR HOSE OUTLET
5. DISCONNECT OIL COOLER OUTLET HOSE NO. 2
6. DISCONNECT OIL COOLER OUTLET HOSE NO. 3
7. REMOVE RADIATOR SUPPORT UPPER
a. Remove the radiator support upper with the 2 bolts.
8. REMOVE RADIATOR ASSEMBLY
a. Disconnect the fan motor connector.
b. Disconnect the ECT switch No. 1 connector.
c. Remove the radiator from the body.
9. REMOVE RADIATOR SUPPORT LOWER
10. REMOVE FAN AND MOTOR
a. Remove the 6 bolts and fan from the radiator.

INSTALLATION
1. INSTALL FAN AND MOTOR
a. Install the fan with to the radiator with the 6 bolts.
Torque: 7.8 Nm (80 kgf-cm, 69 inch lbs.)
2. INSTALL RADIATOR ASSEMBLY
a. Install the radiator to the body
b. Connect the ECT switch No. 1 connector.
c. Connect the fan motor connector.
3. INSTALL RADIATOR SUPPORT UPPER
a. Install the radiator support upper with the 2 bolts.
Torque: 12.8 Nm (130 kgf-cm, 9 ft. lbs.)
4. ADD ENGINE COOLANT
5. CHECK ENGINE COOLANT LEAKAGE