Operation CHARM: Car repair manuals for everyone.

Disassembly

CYLINDER HEAD

COMPONENTS:




COMPONENTS:




COMPONENTS:




COMPONENTS:




COMPONENTS:




COMPONENTS:




COMPONENTS:




COMPONENTS:




COMPONENTS:




COMPONENTS:




COMPONENTS:




COMPONENTS:




COMPONENTS:




COMPONENTS:





DISASSEMBLY
1. REMOVE W/HEAD STRAIGHT SCREW PLUG NO. 1 (for RH Side)
a. Using a straight hexagon wrench 14, remove the 2 screw plugs.
2. REMOVE W/HEAD STRAIGHT SCREW PLUG NO. 2 (for LH Side)
a. Using a straight hexagon wrench 14, remove the 2 screw plugs.
3. REMOVE VALVE LIFTER

HINT: Store the lifters in the correct order so that they can be returned to their original locations when reassembled.





4. REMOVE INTAKE VALVE
a. Using SST, compress the valve spring and remove the 2 retainer locks, retainer, spring, spring seat and valve.
SST 09202-70020 (09202-00010)

HINT: Store the valves, valve springs, spring seat, retainer lock and spring retainers in the correct order so that they can be returned to their original locations when reassembled.




5. REMOVE EXHAUST VALVE
a. Using SST, compress the valve spring and remove the 2 retainer locks, retainer, spring, spring seat and valve.
SST 09202-70020 (09202-00010)

HINT: Store the valves, valve springs, spring seat, retainer lock and spring retainers in the correct order so that they can be returned to their original locations when reassembled.

6. REMOVE VALVE STEM OIL 0 SEAL OR RING
a. Using needle-nose pliers, remove the oil seal.
7. REMOVE VALVE SPRING SEAT
8. REMOVE SEMICIRCULAR PLUG