Water Pump: Service and Repair

WATER PUMP

COMPONENTS:

REMOVAL
1. DRAIN ENGINE COOLANT
2. REMOVE FRONT WHEEL RH
3. REMOVE FRONT FENDER APRON SEAL RH
4. REMOVE V BELT NO. 1
5. REMOVE VANE PUMP V BELT
6. REMOVE ENGINE MOVING CONTROL ROD
7. REMOVE ENGINE MOUNTING STAY NO. 2 RH
8. REMOVE GENERATOR BRACKET NO. 2
9. REMOVE CRANKSHAFT PULLEY
10. REMOVE TIMING BELT NO. 1 COVER
11. REMOVE TIMING BELT NO. 2 COVER
12. REMOVE ENGINE MOUNTING BRACKET RH
13. REMOVE TIMING BELT GUIDE NO. 2
14. REMOVE TIMING BELT

15. REMOVE TIMING BELT IDLER SUB-ASSEMBLY NO. 2
a. Remove the bolt and timing belt idler.
16. REMOVE CAMSHAFT TIMING PULLEY
17. REMOVE TIMING BELT NO. 3 COVER

18. REMOVE WATER PUMP ASSEMBLY
a. Remove the 4 bolts, 2 nuts and water pump.

INSTALLATION

1. INSTALL WATER PUMP ASSEMBLY
a. Install a new gasket and the water pump with the 4 bolts and 2 nuts.
Torque: 8.0 Nm (82 kgf-cm, 71 inch lbs.)
2. INSTALL TIMING BELT NO. 3 COVER
3. INSTALL CAMSHAFT TIMING PULLEY
4. INSTALL TIMING BELT IDLER SUB-ASSEMBLY NO. 2
Torque: 34 Nm (347 kgf-cm, 25 ft. lbs.)
5. INSPECT TIMING BELT
6. INSTALL TIMING BELT
7. INSTALL TIMING BELT TENSIONER
8. INSTALL TIMING BELT GUIDE NO. 2
9. INSTALL ENGINE MOUNTING BRACKET RH
Torque: 54 Nm (551 kgf-cm, 40 ft. lbs.)
10. INSTALL TIMING BELT NO. 2 COVER
11. INSTALL TIMING BELT NO. 1 COVER
12. INSTALL CRANKSHAFT PULLEY
13. INSTALL GENERATOR BRACKET NO. 2
Torque: 43 Nm (438 kgf-cm, 32 ft. lbs.)
14. INSTALL ENGINE MOUNTING STAY NO. 2 RH
15. INSTALL ENGINE MOVING CONTROL ROD
16. INSTALL VANE PUMP V BELT
17. INSTALL V BELT NO. 1
18. INSTALL DRIVE BELT TENSION
19. ADD ENGINE COOLANT
20. CHECK ENGINE COOLANT LEAKAGE
21. INSTALL FRONT WHEEL RH