Operation CHARM: Car repair manuals for everyone.

System Specifications

CYLINDER HEAD LH





Install and uniformly tighten the 10 cylinder head bolts and plate washers in the sequence shown in the illustration.
Torque 40 Nm (408 kgf-cm, 30 ft. lbs.)





Mark the front of the cylinder head bolt's head with paint.
Retighten the cylinder head bolts by 90° in the numerical order shown above.
Retighten the cylinder head bolts by an additional 90°.
Check that the painted mark is now at a 180° angle to the front.


CYLINDER HEAD RH





Install and uniformly tighten the 10 cylinder head bolts, and plate washers in the sequence shown in the illustration.
Torque 40 Nm (408 kgf-cm, 30 ft. lbs.)





Mark the front of the cylinder head bolt's head with paint.
Retighten the cylinder head bolts by 90° in the numerical order shown above.
Retighten the cylinder head bolts by an additional 90°.
Check that the painted mark is now at a 180° angle to the front.


CYLINDER HEAD
Cylinder block side: Maximum warpage 0.10 mm (0.0039 in.)
Intake manifold side: Maximum warpage 0.10 mm (0.0039 in.)
Exhaust manifold side: Maximum warpage 0.10 mm (0.0039 in.)


INTAKE MANIFOLD x CYLINDER HEAD 18 Nm (185 kgf-cm, 13 ft. lbs.)

CAMSHAFT BEARING CAP





Uniformly tighten the 22 bearing cap bolts in several passes in the sequence shown in the illustration.
For bolts 21 and 22
Torque 7.5 Nm (76 kgf-cm, 66 inch lbs.)
For bolts 1 through 20
Torque 16 Nm (163 kgf-cm, 12 ft. lbs.)



EXHAUST MANIFOLD LH





Install the exhaust manifold to the cylinder head with 8 new nuts in the order shown in the illustration.
Torque 44 Nm (449 kgf-cm, 32 ft. lbs.)


EXHAUST MANIFOLD RH





Install the exhaust manifold with 8 new nuts in the order shown in the illustration.
Torque 44 Nm (449 kgf-cm, 32 ft. lbs.)