Installation

POWER STEERING GEAR











COMPONENTS

INSTALLATION





1. INSTALL GROMMET AND BRACKET
2. INSTALL PS GEAR ASSEMBLY
a. Install the PS gear assembly with the gear assembly set bolt.
Torque: 165 Nm (1,700 kgf-cm, 123 ft. lbs.)
b. Install the gear assembly set bolt, washer and nut.
Torque: 130 Nm (1,350 kgf-cm, 96 ft. lbs.)
c. Install the stud bolt to the bracket.
Torque: 20 Nm (200 kgf-cm, 15 ft. lbs.)
d. Install the bolt and nut to the bracket.
Torque: 165 Nm (1,700 kgf-cm, 123 ft. lbs.)





3. CONNECT PRESSURE FEED AND RETURN TUBES
Using SST, connect the tubes.
SST 09023-12701
Torque: 22 Nm (227 kgf-cm, 16 ft. lbs.)

HINT:
^ Use a torque wrench with a fulcrum length of 300 mm (11.81 inch).
^ This torque value is effective in case that SST is parallel to a torque wrench.

4. CONNECT CLAMP PLATE
Connect the clamp plate and install the bolt.
Torque: 29 Nm (290 kgf-cm, 21 ft. lbs.)
5. CONNECT NO. 2 INTERMEDIATE SHAFT ASSEMBLY
6. CONNECT RH AND LH TIE ROD ENDS
7. POSITION FRONT WHEEL FACING STRAIGHT AHEAD

HINT: Do it with the front of the vehicle jacked up.

8. CENTER SPIRAL CABLE
9. INSTALL STEERING WHEEL
a. Align the matchmark on the wheel and steering column main shaft.
b. Temporarily tighten the wheel set nut.
c. Connect the connector.
10. BLEED POWER STEERING SYSTEM
11. CHECK STEERING WHEEL CENTER POINT
12. TORQUE STEERING WHEEL SET NUT
Torque: 50 Nm (510 kgf-cm, 37 ft. lbs.)
13. INSTALL STEERING WHEEL PAD
14. CHECK FRONT WHEEL ALIGNMENT
15. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
16. PERFORM YAW RATE AND DECELERATION SENSOR ZERO POINT CALIBRATION