Removal and Replacement

SLIDING ROOF HOUSING

Sliding Roof Housing:

REMOVAL

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL (for Manual Seat)

CAUTION: Wait for 90 seconds after disconnecting the cable to prevent airbag deployment.

2. REMOVE FRONT SEAT HEADREST ASSEMBLY (for Manual Seat)
3. REMOVE SEAT TRACK COVER LH (for Manual Seat)
4. REMOVE INNER SEAT TRACK BRACKET COVER LH (for Manual Seat)
5. REMOVE FRONT SEAT ASSEMBLY LH (for Manual Seat)
6. REMOVE FRONT SEAT HEADREST ASSEMBLY (for Power Seat)
7. REMOVE SEAT TRACK COVER LH (for Power Seat)
8. REMOVE INNER SEAT TRACK BRACKET COVER RH (for Power Seat)
9. REMOVE FRONT SEAT ASSEMBLY LH (for Power Seat)
10. REMOVE FRONT SEAT HEADREST ASSEMBLY (for Manual Seat)
11. REMOVE SEAT TRACK COVER RH (for Manual Seat)

HINT: Use the same procedure for the RH side and the LH side.

12. REMOVE INNER SEAT TRACK BRACKET COVER RH (for Manual Seat)

HINT: Use the same procedure for the RH side and the LH side.

13. REMOVE FRONT SEAT ASSEMBLY RH (for Manual Seat)

HINT: Use the same procedure for the RH side and the LH side.

14. REMOVE FRONT SEAT HEADREST ASSEMBLY (for Power Seat)
15. REMOVE SEAT TRACK COVER RH (for Power Seat)

HINT: Use the same procedure for the RH side and the LH side.

16. REMOVE INNER SEAT TRACK BRACKET COVER LH (for Power Seat)

HINT: Use the same procedure for the RH side and the LH side.

17. REMOVE FRONT SEAT ASSEMBLY RH (for Power Seat)

HINT: Use the same procedure for the RH side and the LH side.

18. REMOVE REAR SEAT CUSHION ASSEMBLY
19. REMOVE REAR SEAT HEADREST ASSEMBLY
20. REMOVE REAR CENTER SEAT HEADREST ASSEMBLY
21. REMOVE REAR SEAT BACK ASSEMBLY (for Fixed Seat Type)
22. REMOVE SEPARATE TYPE REAR SEAT BACK ASSEMBLY LH (for Fold Down Seat Type)
23. REMOVE SEPARATE TYPE REAR SEAT BACK ASSEMBLY RH (for Fold Down Seat Type)
24. REMOVE REAR SIDE SEAT BACK ASSEMBLY LH (for Fold Down Seat Type)
25. REMOVE REAR SIDE SEAT BACK ASSEMBLY RH (for Fold Down Seat Type)
26. REMOVE REAR SEAT BACK COVER (for Reclining Seat Type)
27. REMOVE SEPARATE TYPE REAR SEAT BACK ASSEMBLY LH (for Reclining Seat Type)
28. REMOVE SEPARATE TYPE REAR SEAT BACK ASSEMBLY RH (for Reclining Seat Type)
29. REMOVE CENTER SEAT BACK ASSEMBLY (for Reclining Seat Type)
30. REMOVE REAR DOOR SCUFF PLATE LH
31. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP LH
32. REMOVE REAR DOOR SCUFF PLATE RH
33. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH
34. REMOVE RECLINING REMOTE CONTROL LEVER SUB-ASSEMBLY LH (for Reclining Seat Type)
35. REMOVE RECLINING REMOTE CONTROL LEVER SUB-ASSEMBLY RH (for Reclining Seat Type)
36. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG LH
37. REMOVE DOOR ASSIST GRIP COVER LH
38. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY LH
39. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP LH
40. REMOVE FRONT DOOR SCUFF PLATE LH
41. REMOVE COWL SIDE TRIM SUB-ASSEMBLY LH
42. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH
43. REMOVE LAP BELT OUTER ANCHOR COVER
44. DISCONNECT FRONT SEAT OUTER BELT ASSEMBLY LH
45. REMOVE LOWER CENTER PILLAR GARNISH LH
46. REMOVE UPPER CENTER PILLAR GARNISH LH
47. REMOVE FRONT DOOR SCUFF PLATE RH
48. REMOVE COWL SIDE TRIM SUB-ASSEMBLY RH
49. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH
50. REMOVE LAP BELT OUTER ANCHOR COVER
51. DISCONNECT FRONT SEAT OUTER BELT ASSEMBLY RH
52. REMOVE LOWER CENTER PILLAR GARNISH RH
53. REMOVE UPPER CENTER PILLAR GARNISH RH
54. REMOVE ROOF SIDE INNER GARNISH LH
55. REMOVE ROOF SIDE INNER GARNISH RH
56. REMOVE FRONT PILLAR GARNISH LH
57. REMOVE FRONT PILLAR GARNISH RH
58. REMOVE ROOF CONSOLE BOX ASSEMBLY
59. REMOVE VISOR ASSEMBLY LH
60. REMOVE VISOR ASSEMBLY RH
61. REMOVE VISOR HOLDER
62. REMOVE FRONT ASSIST GRIP SUB-ASSEMBLY
63. REMOVE REAR ASSIST GRIP SUB-ASSEMBLY
64. REMOVE SPOT LIGHT ASSEMBLY
65. REMOVE SUN ROOF OPENING TRIM MOULDING
66. REMOVE SUNSHADE TRIM HOLDER (w/ Rear Sunshade)
67. REMOVE ROOF HEADLINING ASSEMBLY
68. REMOVE FRONT SIDE RAIL SPACER LH
a. Disengage the 2 claws and remove the front side rail spacer LH.

69. REMOVE FRONT SIDE RAIL SPACER RH

HINT: Use the same procedure for the RH side and the LH side.

70. REMOVE CURTAIN SHIELD AIRBAG ASSEMBLY LH
71. REMOVE CURTAIN SHIELD AIRBAG ASSEMBLY RH

HINT: Use the same procedure for the RH side and the LH side.

72. REMOVE SLIDING ROOF SIDE GARNISH LH

a. Disengage the 6 claws and remove the sliding roof side garnish LH.

73. REMOVE SLIDING ROOF SIDE GARNISH RH

HINT: Use the same procedure for the RH side and the LH side.

74. REMOVE SLIDING ROOF GLASS SUB-ASSEMBLY

a. Using a T25 "TORX" driver, remove the 4 screws and sliding roof glass sub-assembly.

75. REMOVE SLIDING ROOF HOUSING SUB-ASSEMBLY

a. Disconnect the 4 sliding roof drain hoses.
b. Remove the 8 bolts, 8 nuts, and sliding roof housing sub-assembly.

76. REMOVE SLIDING ROOF WEATHERSTRIP
a. Remove the sliding roof weatherstrip from the sliding roof glass sub-assembly.

INSTALLATION

1. INSTALL SLIDING ROOF WEATHERSTRIP
a. Install the sliding roof weatherstrip as follows:
1. Position the joint of the weatherstrip at the rear center.
2. Align the marks on the weatherstrip with the middle marks at the corners of the sliding roof panel and install the weatherstrip.
3. Install the lip of the weatherstrip firmly.

2. INSTALL SLIDING ROOF HOUSING SUB-ASSEMBLY
a. Install the sliding roof housing sub-assembly with the 8 bolts and 8 nuts.

Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf)

b. Connect the 4 sliding roof drain hoses.

NOTICE: The clip must face toward the outside of the vehicle and also be above the lower surface of the sliding roof housing when installing the drain hoses.

3. INSTALL SLIDING ROOF GLASS SUB-ASSEMBLY
a. Using a T25 "TORX" driver, temporarily install the sliding roof glass sub-assembly with the 4 screws.

b. Perform a level check.

1. Check the difference in level for "a" between the roof panel and the upper surface of the weatherstrip when the sliding roof glass is fully closed.

HINT: "+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.

c. Perform a gap check.

1. Check the gap between the roof panel and roof glass.

NOTICE: The gap must be even all around.

d. After adjusting the sliding roof glass, using a T25 "TORX" driver, install the sliding roof glass sub-assembly with the 4 screws.

Torque: 4.0 N.m (41 kgf.cm, 35 in.lbf)

4. INSPECT FOR WATER LEAK
a. After adjusting the sliding roof glass sub-assembly, inspect for water leak.
b. If there are any leaks, readjust the sliding roof glass sub-assembly.

5. INSTALL SLIDING ROOF SIDE GARNISH LH

a. Engage the 6 claws and install the sliding roof side garnish LH.

6. INSTALL SLIDING ROOF SIDE GARNISH RH

HINT: Use the same procedure for the RH side and the LH side.

7. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY LH
8. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY RH

HINT: Use the same procedure for the RH side and the LH side.

9. INSTALL FRONT SIDE RAIL SPACER LH
a. Engage the 2 claws and install the front side rail spacer LH.

10. INSTALL FRONT SIDE RAIL SPACER RH

HINT: Use the same procedure for the RH side and the LH side.

11. INSTALL ROOF HEADLINING ASSEMBLY
12. INSTALL SUNSHADE TRIM HOLDER (w/ Rear Sunshade)
13. INSTALL SUN ROOF OPENING TRIM MOULDING
14. INSTALL SPOT LIGHT ASSEMBLY
15. INSTALL FRONT ASSIST GRIP SUB-ASSEMBLY
16. INSTALL REAR ASSIST GRIP SUB-ASSEMBLY
17. INSTALL VISOR HOLDER
18. INSTALL VISOR ASSEMBLY LH
19. INSTALL VISOR ASSEMBLY RH
20. INSTALL ROOF CONSOLE BOX ASSEMBLY
21. INSTALL FRONT PILLAR GARNISH LH
22. INSTALL FRONT PILLAR GARNISH RH
23. INSTALL ROOF SIDE INNER GARNISH LH
24. INSTALL ROOF SIDE INNER GARNISH RH
25. INSTALL UPPER CENTER PILLAR GARNISH LH
26. INSTALL LOWER CENTER PILLAR GARNISH LH
27. CONNECT FRONT SEAT OUTER BELT ASSEMBLY LH
28. INSTALL LAP BELT OUTER ANCHOR COVER
29. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH
30. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH
31. INSTALL FRONT DOOR SCUFF PLATE LH
32. INSTALL UPPER CENTER PILLAR GARNISH RH
33. INSTALL LOWER CENTER PILLAR GARNISH RH
34. CONNECT FRONT SEAT OUTER BELT ASSEMBLY RH
35. INSTALL LAP BELT OUTER ANCHOR COVER
36. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH
37. INSTALL COWL SIDE TRIM SUB-ASSEMBLY RH
38. INSTALL FRONT DOOR SCUFF PLATE RH
39. INSTALL REAR DOOR INNER GLASS WEATHERSTRIP LH
40. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY LH
41. INSTALL DOOR ASSIST GRIP COVER LH
42. INSTALL REAR DOOR INSIDE HANDLE BEZEL PLUG LH
43. INSTALL RECLINING REMOTE CONTROL LEVER SUB-ASSEMBLY LH (for Reclining Seat Type)
44. INSTALL RECLINING REMOTE CONTROL LEVER SUB-ASSEMBLY RH (for Reclining Seat Type)

HINT: Use the same procedure for the RH side and the LH side.

45. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH
46. INSTALL REAR DOOR SCUFF PLATE LH
47. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP RH
48. INSTALL REAR DOOR SCUFF PLATE RH
49. INSTALL CENTER SEAT BACK ASSEMBLY (for Reclining Seat Type)
50. INSTALL SEPARATE TYPE REAR SEAT BACK ASSEMBLY LH (for Reclining Seat Type)
51. INSTALL SEPARATE TYPE REAR SEAT BACK ASSEMBLY RH (for Reclining Seat Type)
52. INSTALL REAR SEAT BACK COVER (for Reclining Seat Type)
53. INSTALL REAR SIDE SEAT BACK ASSEMBLY LH (for Fold Down Seat Type)
54. INSTALL REAR SIDE SEAT BACK ASSEMBLY RH (for Fold Down Seat Type)

HINT: Use the same procedure for the RH side and the LH side.

55. INSTALL SEPARATE TYPE REAR SEAT BACK ASSEMBLY LH (for Fold Down Seat Type)
56. INSTALL SEPARATE TYPE REAR SEAT BACK ASSEMBLY RH (for Fold Down Seat Type)
57. INSTALL REAR SEAT BACK ASSEMBLY (for Fixed Seat Type)
58. INSTALL REAR CENTER SEAT HEADREST ASSEMBLY
59. INSTALL REAR SEAT HEADREST ASSEMBLY
60. INSTALL REAR SEAT CUSHION ASSEMBLY
61. INSTALL FRONT SEAT ASSEMBLY LH (for Power Seat)
62. INSTALL INNER SEAT TRACK BRACKET COVER RH (for Power Seat)
63. INSTALL SEAT TRACK COVER LH (for Power Seat)
64. INSTALL FRONT SEAT HEADREST ASSEMBLY (for Power Seat)
65. INSTALL FRONT SEAT ASSEMBLY LH (for Manual Seat)
66. INSTALL INNER SEAT TRACK BRACKET COVER LH (for Manual Seat)
67. INSTALL SEAT TRACK COVER LH (for Manual Seat)
68. INSTALL FRONT SEAT HEADREST ASSEMBLY (for Manual Seat)
69. INSTALL FRONT SEAT ASSEMBLY RH (for Power Seat)

HINT: Use the same procedure for the RH side and the LH side.

70. INSTALL INNER SEAT TRACK BRACKET COVER LH (for Power Seat)

HINT: Use the same procedure for the RH side and the LH side.

71. INSTALL SEAT TRACK COVER RH (for Power Seat)

HINT: Use the same procedure for the RH side and the LH side.

72. INSTALL FRONT SEAT HEADREST ASSEMBLY (for Power Seat)
73. INSTALL FRONT SEAT ASSEMBLY RH (for Manual Seat)

HINT: Use the same procedures for the RH side and the LH side.

74. INSTALL INNER SEAT TRACK BRACKET COVER RH (for Manual Seat)

HINT: Use the same procedure for the RH side and the LH side.

75. INSTALL SEAT TRACK COVER RH (for Manual Seat)

HINT: Use the same procedure for the RH side and the LH side.

76. INSTALL FRONT SEAT HEADREST ASSEMBLY (for Manual Seat)
77. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
78. PERFORM ZERO POINT CALIBRATION AND SENSITIVITY CHECK (for Front Passenger Seat)
79. INSPECT SRS WARNING LIGHT
80. RESET SLIDING ROOF DRIVE GEAR SUB-ASSEMBLY
81. INSPECT SLIDING ROOF SYSTEM
82. INSPECT FRONT SEAT ASSEMBLY (for Power Seat)
83. INSPECT FRONT SEAT ADJUSTER ASSEMBLY (for Manual Seat)