Part 2
ENGINE UNITCOMPONENTS (Part 1):
COMPONENTS (Part 2):
COMPONENTS (Part 3):
COMPONENTS (Part 4):
COMPONENTS (Part 5):
REASSEMBLY(continued)
22. INSTALL CYLINDER HEAD GASKET
23. INSTALL CYLINDER HEAD SUB-ASSEMBLY
24. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY
(a) Apply a light coat of engine oil to a new O-ring, then install it onto the camshaft timing oil control valve.
(b) Install the camshaft timing oil control valve with the bolt.
Torque: 9.0 Nm (92 kgf-cm, 80 inch lbs.)
25. INSTALL CAMSHAFT TIMING GEAR ASSEMBLY
26. INSTALL CAMSHAFT TIMING SPROCKET
(a) Clamp the camshaft in a vise.
(b) Tighten the flange bolt with the camshaft timing sprocket fixed.
Torque: 54 Nm (551 kgf-cm, 40 ft. lbs.)
27. INSTALL NO. 1 CAMSHAFT BEARING
(a) Install the No. 1 camshaft bearing.
28. INSTALL NO. 2 CAMSHAFT BEARING
29. INSTALL CAMSHAFT
(a) Apply a light coat of engine oil to the journal portion of the camshaft.
(b) Examine the front marks and numbers, and check that the order is as shown in the illustration. Then install the bearing caps into the cylinder head.
(c) Apply a light coat of engine oil to the threads and under the heads of the bearing cap bolts.
(d) Using several steps, uniformly tighten the 10 bearing cap bolts in the sequence shown in the illustration.
Torque:
No. 1 Bearing cap 30 Nm (301 kgf-cm, 22 ft. lbs.)
No. 3 Bearing cap 9.0 Nm (92 kgf-cm, 80 inch lbs.)
30. INSTALL NO. 2 CAMSHAFT
(a) Apply a light coat of engine oil to the journal portion of the No. 2 camshaft.
(b) Examine the front marks and numbers, and check that the order is as shown in the illustration. Then install the bearing caps onto the cylinder head.
(c) Apply a light coat of engine oil to the threads and under the heads of the bearing cap bolts.
(d) Using several steps, uniformly tighten the 10 bearing cap bolts in the sequence shown in the illustration.
Torque:
No. 1 Bearing cap 30 Nm (301 kgf-cm, 22 ft. lbs.)
No. 3 Bearing cap 9.0 Nm (92 kgf-cm, 80 inch lbs.)
31. INSTALL KEYS
(a) Install the 2 keys.
32. INSTALL NO. 2 CHAIN SUB-ASSEMBLY
33. INSTALL CRANKSHAFT TIMING SPROCKET
34. INSTALL NO. 1 CHAIN VIBRATION DAMPER
35. INSTALL CHAIN SUB-ASSEMBLY
36. INSTALL CHAIN TENSIONER SLIPPER
37. INSTALL TIMING CHAIN GUIDE
38. INSTALL NO. 1 CRANKSHAFT POSITION SENSOR PLATE
39. INSTALL TIMING CHAIN CASE OIL SEAL
(a) Using SST, tap in a new oil seal until its surface is flush with the timing chain cover edge.
SST 09223-22010
(b) Apply a light coat of MP grease to the lip of the oil seal.
NOTICE: Keep the gap between the timing chain cover edge and the oil seal free of foreign matter.
40. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY
41. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY
42. INSTALL OIL PAN SUB-ASSEMBLY
43. INSTALL OIL PAN DRAIN PLUG
(a) Install a new gasket and oil pan drain plug with a new gasket.
Torque: 25 Nm (255 kgf-cm, 18 ft. lbs.)