From 03-2006 to 10-2006

Cylinder Head Surface Variation









Cylinder Head Journal Bore Diameter






CRANKSHAFT

Step 1





Install and uniformly tighten the 10 main bearing cap bolts in the sequence shown in the illustration.

Torque 20 Nm (204 kgf-cm, 15 ft-lbf)




Further tighten the 10 main bearing cap bolts in the sequence shown in the illustration.
Torque 40 Nm (408 kgf-cm, 30 ft-lbf)

Step 2





Mark the front of the bearing cap bolts with paint.
Further tighten the bearing cap bolts by 90° in the numerical order shown in the previous illustration.
Check that the paint mark is now at a 90° angle to the front.
Check that the crankshaft turns smoothly.

Crankshaft And Main Journal Specifications









Standard Crankshaft Pin Diameter






Crankshaft Size Bearing Codes

There are 4 sizes of standard bearings, marked "1", "2", "3" and "4" accordingly.
EXAMPLE: Cylinder block "3" + Crankshaft "5" = Total number 8 (Use bearing "3")






Standard Bearing Center Wall Thickness






Piston Sub-Assembly With Connecting Rod

Step 1





Install and alternately tighten the bolts of the connecting rod cap in several steps.

Torque 25 Nm (250 kgf-cm, 18 ft-lbf)

Step 2





Mark the front of the connecting rod cap bolts with paint.
Further tighten the cap bolts by 90° as shown in the illustration.
Check that the crankshaft turns smoothly.

Connecting Rod Specifications












Each bearing's standard thickness is indicated by a 1, 2, or 3 mark on its surface.

Standard connecting rod large end bore diameter:





Standard connecting rod bearing thickness:





Standard crankshaft pin diameter:





Standard Connecting Rod Large End Bore Diameter






PISTON DIMENSIONS AND CLEARANCE







PISTON RING GAP & GROOVE CLEARANCE






CRANKSHAFT PULLEY

Torque 170 Nm (1,734 kgf-cm, 125 ft-lbf)