Front Door Lock

Front Door Lock:

FRONT DOOR LOCK

REMOVAL

HINT:
- Use the same procedure for both the RH and LH sides.
- The procedure described below is for the RH side.

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
2. REMOVE FRONT ARMREST BASE UPPER PANEL
3. REMOVE FRONT DOOR TRIM BOARD SUBASSEMBLY
4. REMOVE FRONT NO. 2 DOOR SERVICE HOLE COVER
5. REMOVE OUTER REAR VIEW MIRROR
6. REMOVE FRONT DOOR GLASS OUTER WEATHERSTRIP ASSEMBLY
7. REMOVE FRONT NO. 1 SPEAKER
8. REMOVE FRONT DOOR SERVICE HOLE COVER
9. REMOVE FRONT DOOR INSIDE PANEL PLATE
10. REMOVE FRONT DOOR CHECK ASSEMBLY
11. REMOVE FRONT DOOR WEATHERSTRIP
12. REMOVE FRONT DOOR GLASS RUN
13. REMOVE FRONT DOOR FRAME SUB-ASSEMBLY FRONT LOWER
14. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH
15. REMOVE FRONT DOOR WINDOW FRAME REAR LOWER
16. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY

17. REMOVE FRONT DOOR LOCK
a. Using "Torx" socket wrench T30, loosen the 3 screws.
b. Move the front door lock downward, remove the outside handle frame link and remove the front door lock.

c. Disengage the 5 claws and open the cover.

d. Disconnect the front door lock remote control cable and the front door inside locking cable.
e. Remove the door lock wire harness seal.

INSTALLATION

1. INSTALL FRONT DOOR LOCK

NOTE:
- If reusing a door lock that has been removed, replace the packing in the connecting part with new.
- Make sure that no grease or dirt adheres to the packing surface in the connecting part.

a. Apply MP grease to the sliding and rotating areas of the front door lock.

b. Connect the front door lock remote control cable and the front door inside locking cable.

c. Engage the 5 claws and close the cover.

d. Insert the door lock open rod into the front door lock, then set it to the door panel.

NOTE: Make sure that the outside handle link is securely engaged with the door lock.

e. Apply adhesive to the threads of the screws.
Adhesive: Toyota Genuine Adhesive 1324, Three Bond 1324 or the equivalent

f. Using "Torx" socket wrench T30, install the front door lock with the 3 screws.

Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf)

2. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY
3. INSTALL FRONT DOOR WINDOW FRAME REAR LOWER
4. INSTALL FRONT DOOR LOWER FRAME BRACKET GARNISH
5. INSTALL FRONT DOOR FRAME SUB-ASSEMBLY FRONT LOWER
6. INSTALL FRONT DOOR GLASS RUN
7. INSTALL FRONT DOOR WEATHERSTRIP
8. INSTALL FRONT DOOR CHECK ASSEMBLY
9. INSTALL FRONT DOOR INSIDE PANEL PLATE
10. INSTALL FRONT DOOR SERVICE HOLE COVER
11. INSTALL FRONT NO. 1 SPEAKER
12. INSTALL FRONT DOOR GLASS OUTER WEATHERSTRIP ASSEMBLY
13. INSTALL OUTER REAR VIEW MIRROR
14. INSTALL FRONT NO. 2 DOOR SERVICE HOLE COVER
15. INSTALL FRONT DOOR TRIM BOARD SUBASSEMBLY
16. INSTALL FRONT ARMREST BASE UPPER PANEL
17. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Torque: 3.9 N.m (40 kgf.cm, 35 in.lbf)