Front Door Lock (For Sedan)

Front Door Lock (for Sedan):

Front Door Lock (for Sedan):

Front Door Lock (for Sedan):

FRONT DOOR LOCK (for Sedan)

REMOVAL

HINT:
- Use the same procedure for both the RH and LH sides.
- The procedure described below is for the LH side.

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

2. REMOVE FRONT DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power Window)

3. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH

4. REMOVE FRONT ARMREST BASE UPPER PANEL

5. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY

6. REMOVE OUTER REAR VIEW MIRROR

7. REMOVE FRONT DOOR BELT MOULDING

8. REMOVE FRONT DOOR TRIM BRACKET

9. REMOVE FRONT DOOR SERVICE HOLE COVER

10. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY

11. REMOVE FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY

12. REMOVE FRONT DOOR GLASS RUN

13. REMOVE FRONT DOOR FRAME SUB-ASSEMBLY REAR LOWER

14. REMOVE FRONT DOOR OUTSIDE HANDLE COVER




15. REMOVE FRONT DOOR LOCK
a. Using "Torx" socket wrench T30, loosen the 3 screws.

NOTE: Do not drop or damage the front door lock when removing the screws.

b. Move the front door lock downward, remove the outside handle frame link and remove the front door lock.

HINT: Remove the front door lock through the service hole.




c. Open the cover.




d. Disconnect the front door lock remote control cable and the front door inside locking cable.
e. Remove the door lock wire harness seal.

INSTALLATION

1. INSTALL FRONT DOOR LOCK

NOTE:
- If reusing a door lock that has been removed, replace the packing in the connecting part with new.
- Make sure that no grease or dirt adheres to the packing surface in the connecting part.

a. Apply MP grease to the sliding and rotating areas of the front door lock.




b. Connect the front door lock remote control cable and the front door inside locking cable.




c. Close the cover.




d. Insert the door lock open rod into the front door lock, then set it to the door panel.

NOTE: Make sure that the outside handle link is securely engaged with the door lock.




e. Apply adhesive to the threads of the screws.

Adhesive: Toyota Genuine Adhesive 1324, Three Bond 1324 or the equivalent.

f. Using "Torx" socket wrench T30, install the front door lock with the 3 screws.

Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf)

2. INSTALL FRONT DOOR OUTSIDE HANDLE COVER

3. INSTALL FRONT DOOR FRAME SUB-ASSEMBLY REAR LOWER

4. INSTALL FRONT DOOR GLASS RUN

5. INSTALL FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY

6. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY

7. INSTALL FRONT DOOR SERVICE HOLE COVER

8. INSTALL FRONT DOOR TRIM BRACKET

9. INSTALL FRONT DOOR BELT MOULDING

10. INSTALL OUTER REAR VIEW MIRROR

11. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY

12. INSTALL FRONT ARMREST BASE UPPER PANEL

13. INSTALL FRONT DOOR LOWER FRAME BRACKET GARNISH

14. INSTALL FRONT DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power Window)

15. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Torque: 5.4 N.m (55 kgf.cm, 48 in.lbf)